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Design and Construction of the Semi-Automatic Sliced Ginger Machine
半自动生姜切片机的设计与构造

J. Chatthong, W. Boonchouytan, and R. Burapa
J. Chatthong、W. Boonchouytan 和 R. Burapa

Abstract  抽象

The purpose of study was to design and construction the semi-automatic sliced ginger machine for reduce production times in sheet and slice ginger procedure furthermore, reduced amount of labor of slides and cutting method. Take consider into clean and safety of workers and consumers. The principle of machines, used 1 horsepower motor, rotation speed of sliced blade 967 rpm , the diameter of sliced dish 310 mm , consists of 2 blades for sheet cutting ginger and the power from motor which transfer to rotate the sliced blade roller, rotation speed 440 rpm . The slice cutter roller was sliced ginger from sheet ginger to line ginger. The conveyer could adjustment level of motors, used to the beginning area that sheet ginger was transference to the roller for sheet and sliced cutting in next process. The cover of sliced cutting had channel for 1 tuber of ginger. The semi-automatic sliced ginger machine could produced sheet ginger 81.8 kg / h 81.8 kg / h 81.8kg//h81.8 \mathrm{~kg} / \mathrm{h} ( 6.2 times of labor) and line ginger 17.9 kg / h 17.9 kg / h 17.9kg//h17.9 \mathrm{~kg} / \mathrm{h} ( 2.5 times of labor) compare with, labor work could produced sheet ginger 13.2 kg / h 13.2 kg / h 13.2kg//h13.2 \mathrm{~kg} / \mathrm{h} and line ginger 7.1 kg / h 7.1 kg / h 7.1kg//h7.1 \mathrm{~kg} / \mathrm{h}, and when timekeeper, the total times of semi auto machine 30.86 kg / h 30.86 kg / h 30.86kg//h30.86 \mathrm{~kg} / \mathrm{h} and labor 4.6 kg / h 4.6 kg / h 4.6kg//h4.6 \mathrm{~kg} / \mathrm{h}, there for the semi auto machine was 6.7 times of labor. The semiautomatic sliced ginger machine convenient, easy for use and maintain, in addition to reduce fatigue of body and seriousness from works; must be used high skill, and protection accident in slicing procedure. Beside, machine could used with other vegetables for example potato, carrot .etc
研究的目的是设计和制造半自动生姜切片机，以减少生姜片和切片程序的生产时间，此外，减少载玻片和切割方法的劳动力。考虑工人和消费者的清洁和安全。机器的原理，使用1个马力的电机，切片刀片的转速为967转/分，切片盘的直径为310毫米，由2个刀片组成，用于切姜片和来自电机的动力，该电机转移以旋转切片的刀片辊，转速为440转/分。切片切割辊将生姜从片状生姜切成薄片，形成生姜线。输送机可以调整电机的水平，用于将生姜片转移到辊筒的开始区域，以便在下一道工序中进行片材和切片切割。切成薄片的盖子上有 1 块生姜的通道。半自动切片生姜机可以生产片姜 81.8 kg / h 81.8 kg / h 81.8kg//h81.8 \mathrm{~kg} / \mathrm{h} （人工的 6.2 倍）和线姜 17.9 kg / h 17.9 kg / h 17.9kg//h17.9 \mathrm{~kg} / \mathrm{h} （人工的 2.5 倍）与劳动工作可以生产片姜 13.2 kg / h 13.2 kg / h 13.2kg//h13.2 \mathrm{~kg} / \mathrm{h} 和线姜相比 7.1 kg / h 7.1 kg / h 7.1kg//h7.1 \mathrm{~kg} / \mathrm{h} ，当计时时，半自动机器 30.86 kg / h 30.86 kg / h 30.86kg//h30.86 \mathrm{~kg} / \mathrm{h} 和人工 4.6 kg / h 4.6 kg / h 4.6kg//h4.6 \mathrm{~kg} / \mathrm{h} 的总时间，有半自动机器的劳动次数是 6.7 倍。半自动切片生姜机方便，易于使用和维护，此外还减轻了身体的疲劳和工作的严重性;切片过程中必须使用高技能和保护事故。此外，机器还可以与其他蔬菜一起使用，例如土豆、胡萝卜等

Keywords-Sliced Machine, Sliced Ginger, Line Ginger
关键词-切片机， 姜片， 线姜

I. Introduction  I. 引言

GINGER was importance economic agriculture plants of TThailand which has been exported since 2518, the production of dry ginger and fresh ginger in 2551, 39 , 136.55 39 , 136.55 39,136.5539,136.55 ton and increased up 30 percent from previous year, particularly in Japan, ginger was very popularly. The quality of Thai ginger was higher than competitor for example china. This reason, the export order were increased in 2551, freezing ginger 15 , 378.07 15 , 378.07 15,378.0715,378.07 ton, value 261.81 million bath and export other product of ginger for example, fresh ginger, dry ginger 23 , 758.48 23 , 758.48 23,758.4823,758.48 ton, value 603.92 million bath. The production of ginger into the industry was necessary. A large amount of export ginger was processed products and ginger products. Pickled ginger was highest. The ginger factories were
生姜是泰国重要的经济农业植物，自 2518 年以来一直出口，2551 年生产干姜和新鲜生姜， 39 , 136.55 39 , 136.55 39,136.5539,136.55 吨数比上一年增长了 30%，尤其是在日本，生姜非常受欢迎。泰国生姜的质量高于竞争对手，例如中国。因此，出口订单在 2551 年增加，冷冻生姜 15 , 378.07 15 , 378.07 15,378.0715,378.07 吨，价值 2.6181 亿巴，并出口其他生姜产品，例如鲜姜、干姜 23 , 758.48 23 , 758.48 23,758.4823,758.48 吨，价值 6.0392 亿巴。将生姜生产引入该行业是必要的。大量出口生姜是加工产品和生姜产品。腌姜最高。生姜工厂是
distribution in every part of Thailand and expansion production each place that employment in countryside and effect with economics. [1]
在泰国的每个地方分布并扩大生产，每个地方的就业在农村和经济上产生影响。[1]
In order to carry out this work, it was necessary to study the sliced ginger procedure from seller in Complex market, Hatyai, Songkhla, Thailand. We found higher requirement, but now a day makers could produce 9000 kg / 9000 kg / 9000kg//9000 \mathrm{~kg} / month, value 675,000 bath [2] that were not enough for requirement of customers. The productions were mainly used labors and complex procedures: 1 basket of sheet ginger 14 − 15 kg 14 − 15 kg 14-15kg14-15 \mathrm{~kg}, after that sliced. Sheet ginger 1 kg / 6 min 1 kg / 6 min 1kg//6min1 \mathrm{~kg} / 6 \mathrm{~min} and Sliced ginger 1 kg / 12 min 1 kg / 12 min 1kg//12min1 \mathrm{~kg} / 12 \mathrm{~min}. Then, sliced ginger must to sharp blade or sharp knife, for instance cutting blade, sliced blade .etc, that were easy to make accident and spend a long time to produced, when would like to increased volumes, so must to increased labors and used times for make in each time. Customers were requirement to line ginger average thickness parameter 2 mm and length around 60 mm but almost the length was rarely considered depend on customer requirement, which special order, for example the Pickled ginger factory export to Japan that had short and long sliced ginger mixing together sometime, relationship with size, for instance the thickness parameter average 2 mm and length around 20 mm . In special order cases, the value were different 5 baths when sliced, then soak 1 time with bleach. Next to, cleaning 2 times with clean water for get rid off bleach form ginger and flavor, and soak with alum water get strong and white. Then, cleaned 2 times with clean water; each time was soak around 5 min . After that, get into packaged bag or container for sale. The procedure of production, the raw materials that young and eldest ginger, the first step is scraped the peel of ginger, then sheet ginger cutting and arrangement layers that easy for cutting.
为了进行这项工作，有必要研究泰国宋卡府合艾 Complex 市场的卖家的姜片程序。我们发现要求更高，但现在制造商可以生产 9000 kg / 9000 kg / 9000kg//9000 \mathrm{~kg} / 一个月，价值 675,000 巴斯 [2]，这不足以满足客户的要求。产品主要是使用人工和复杂的程序：1 篮生姜 14 − 15 kg 14 − 15 kg 14-15kg14-15 \mathrm{~kg} 片，然后切片。姜片 1 kg / 6 min 1 kg / 6 min 1kg//6min1 \mathrm{~kg} / 6 \mathrm{~min} 和姜片 1 kg / 12 min 1 kg / 12 min 1kg//12min1 \mathrm{~kg} / 12 \mathrm{~min} 。然后，姜片必须用锋利的刀片或锋利的刀，如切刀、切片刀片等，这些容易发生事故且需要很长时间才能生产，当想增加产量时，必须增加每次制作的劳动力和使用时间。客户要求衬生姜平均厚度参数 2 毫米，长度约为 60 毫米，但几乎很少考虑长度取决于客户要求，这是特殊订单，例如出口到日本的腌姜工厂，有时将短姜和长姜片混合在一起，与大小有关，例如厚度参数平均 2 毫米，长度约为 20 毫米。在特殊订单情况下，值为不同 5 浴切片时，然后用漂白剂浸泡 1 次。接下来，用清水清洗 2 次以去除漂白剂、生姜和香料，然后用明矾水浸泡，使其变浓和洁白。然后，用清水清洗 2 次;每次浸泡约 5 分钟。之后，进入包装好的袋子或容器进行销售。生产过程，年轻和最年长的生姜的原料，第一步是刮掉生姜的皮，然后把生姜切成薄片，分层排列，便于切开。
The previous process; sheet cutting, arrangement layers, and cutting that spend times and complex. This reasons, the production of ginger was not answer to customers. Accordingly, should to improve new procedure by used conveyor in arrangement layer part, then cutting, which decreased complex of works and times, follow the new procedure must to use machine for helping.
前一个过程;板材切割、排列图层和耗时且复杂的切割。因此，生姜的生产并没有对客户负责。因此，应该通过在布置层部分使用输送机来改进新程序，然后进行切割，从而减少了工作和时间的复杂性，遵循新程序必须使用机器帮助。
Thereby, we had idea to construction the semi-automatic sliced ginger machine for replacement labors that reduced times of production sliced ginger process and labors for efficiency of method. Considerable cleanness and safety of worker and customer caused increased production punctually with requirement of customers.
因此，我们有了建造半自动生姜切片机的想法，用于替代劳动力，从而减少生产生姜切片过程的时间和劳动力，以提高方法的效率。工人和客户的相当清洁和安全导致产量按时增加，以满足客户的要求。

II.EXPERIMENTAL  二、实验

The procedure of design and construction of semi-automatic sliced ginger compose of
半自动姜片组成的设计与施工过程

A. Design and estimate of elementary of machines
A. 机器基本要素的设计和估算

The principal of semi-automatic sliced ginger that we primary studies of sliced ginger from bring about to design and estimate method. [3-14].
我们主要研究姜片的半自动姜片的原理是设计和估计方法的产生。[3-14].

B. Construction element of semi-automatic sliced ginger
B. 半自动姜片的结构要素

  1. The structure of machine composes 3 parts; frame, conveyor and sliced blade roller. Frame size 250 × 300 × 990 mm 250 × 300 × 990 mm 250 xx300 xx990mm250 \times 300 \times 990 \mathrm{~mm} by contact with conveyor along with length for absorbent weights of machine part that was shown in Fig.1, The wide side of machine contact with sliced part that was shown in Fig. 2, and a part of sliced blade roller size 250 × 260 × 145 mm 250 × 260 × 145 mm 250 xx260 xx145mm250 \times 260 \times 145 \mathrm{~mm}, the height around 300 mm that was shown in Fig. 3.
    机器的结构由 3 部分组成;框架、输送机和切片刀片辊。与输送机接触的框架尺寸 250 × 300 × 990 mm 250 × 300 × 990 mm 250 xx300 xx990mm250 \times 300 \times 990 \mathrm{~mm} 以及机器部件吸收重量的长度如图 1 所示，机器与切片部件接触的宽边如图 2 所示，以及切片刀片滚轮的一部分尺寸 250 × 260 × 145 mm 250 × 260 × 145 mm 250 xx260 xx145mm250 \times 260 \times 145 \mathrm{~mm} ，高度约为 300 毫米，如图 3 所示。
Fig. 1 The frame  图 1 框架
Fig. 2 The conveyor  图 2 输送机
Fig. 3 The sliced cutting roller
图 3 切片切割辊
2) A part of sheet ginger cutting separate into element; the cover of sliced dish, size 320 × 4 mm 320 × 4 mm 320 xx4mm320 \times 4 \mathrm{~mm} that protection ginger get off from ginger channel that was shown in Fig. 4. Sliced dish, size 310 × 4 mm 310 × 4 mm 310 xx4mm310 \times 4 \mathrm{~mm} that hold by shaft for transference power to dish for produce sheet ginger and the dish have adherent to sliced blade that was shown in Fig. 5. Transmission shaft, size 25.4 × 320 mm 25.4 × 320 mm 25.4 xx320mm25.4 \times 320 \mathrm{~mm}, that transferred power to dish for sheet cutting. This part, motor transfer engine to pulley and drive shaft by shaft and blade hold by sliced dish for sheet cutting that was shown in Fig.6. In the channel has pushing ginger to position that appropriated for sheet cutting used compression force of spring. After that, sheet ginger move to conveyor for transfer to sliced cutting part that was shown in Fig.7. and the cover of sliced dish, size 310x4 mm that was shown in Fig. 8.
2） 将姜片的一部分分成元素;切片盘的盖子，保护生姜从生姜通道脱落的大小 320 × 4 mm 320 × 4 mm 320 xx4mm320 \times 4 \mathrm{~mm} 如图 4 所示。切片的盘子，由轴保持的尺寸 310 × 4 mm 310 × 4 mm 310 xx4mm310 \times 4 \mathrm{~mm} ，用于将动力传递到用于生产片姜的盘子，盘子粘附在切片的刀片上，如图 5 所示。传动轴，尺寸 25.4 × 320 mm 25.4 × 320 mm 25.4 xx320mm25.4 \times 320 \mathrm{~mm} ，将动力传递给培养皿以进行板材切割。这部分，电机将发动机转移到皮带轮上，逐轴驱动轴，刀片由切片盘固定，用于板材切割，如图 6 所示。在通道中，利用弹簧的压缩力将生姜推到适合于板材切割的位置。之后，生姜片移动到输送机上，转移到切片的切割部分，如图 7 所示。以及切片盘的盖子，尺寸为 310x4 毫米，如图 8 所示。
Fig. 4 The cover of sliced dish
图 4 切片盘的盖子
Fig. 5 The Sliced dish
图 5 切片盘
Fig. 6 The transmission shaft
图 6 传动轴
Fig. 7 The in channel has pushing ginger
图 7 in 通道有推姜
Fig. 8 The cover of sliced dish
图 8 切片盘的盖子
3) The conveyor part compose of motor drive and transmission gear rotation speed 1:5 rpm and transfer power to transmission shaft by used to coupling that have bearing to support with shaft that was shown in Fig. 9. The conveyor was 2 tG 50 / EW 2 tG 50 / EW 2tG50//EW2 \mathrm{tG} 50 / \mathrm{EW} type, size 140 × 100 × 2 mm 140 × 100 × 2 mm 140 xx100 xx2mm140 \times 100 \times 2 \mathrm{~mm} compose of transmission shaft. Conveyor for transfer ginger to sheet and sliced procedure that was shown in Fig. 10 and 11.
3） 输送机部分由电机驱动和传动齿轮组成，转速为 1：5 rpm，并通过用于带轴承的联轴器将动力传递到传动轴，如图 9 所示。输送机的类型 2 tG 50 / EW 2 tG 50 / EW 2tG50//EW2 \mathrm{tG} 50 / \mathrm{EW} 、尺寸 140 × 100 × 2 mm 140 × 100 × 2 mm 140 xx100 xx2mm140 \times 100 \times 2 \mathrm{~mm} 由传动轴组成。用于将生姜转移到片状和切片程序的输送机，如图 10 和 11 所示。
Fig. 9 The motor drive
图 9 电机驱动
Fig. 10 The conveyor  图 10 输送机
Fig. 11 The transmission shaft conveyor
图 11 传动轴输送机
4) The sliced cutting set compose of 2 pieces of cutting roller for cut to line ginger was used to stainless steel ∅ 56.5 ∅ 56.5 O/56.5\varnothing 56.5 mm the grooving to slot depth 6.5 mm length 100 mm , amount 15 slots that was shown in Fig.12. The sliced cutting part was using engine to pulley and shaft. In front of
4） 切片切割组由 2 个切割辊组成，用于切割生姜，用于不锈钢 ∅ 56.5 ∅ 56.5 O/56.5\varnothing 56.5 mm，开槽深度 6.5 mm，长度 100 mm，数量 15 个槽，如图 12 所示。切片的切割部分使用发动机到滑轮和轴。在
  1. J. Chatthong is with the Industrial Engineering Department, Rajamangala University of Technology Srivijaya, Songkhla, CO 90000 Thailand (phone: 080-540-4848; fax: 074-317-163; e-mail: jaknarin_c@hotmail.com).
    J. Chatthong 就职于泰国宋卡市 90000 泰国 Songkhla， Sri vijaya 的 Rajamangala 科技大学工业工程系（电话：080-540-4848;传真：074-317-163;电子邮件：jaknarin_c@hotmail.com）。
    W. Boonchouytan is with the Industrial Engineering Department, Rajamangala University of Technology Srivijaya, Songkhla, CO 90000 Thailand (phone: 081-569-7303; fax: 074-317-163;e-mail: b_ieeng@hotmail.com).
    W. Boonchouytan 就职于泰国宋卡市 90000 泰国 Rajamangala 科技大学工业工程系（电话：081-569-7303;传真：074-317-163;电子邮件：b_ieeng@hotmail.com）。
    R. Burapa is with the Industrial Engineering Department, Rajamangala University of Technology Srivijaya, Songkhla, CO 90000 Thailand (phone:085-897-6802; fax: 074-317-163; e-mail: romadorn.b@hotmail.com).
    R. Burapa 就职于泰国宋卡府 90000 的 Rajamangala 科技大学工业工程系（电话：085-897-6802;传真：074-317-163;电子邮件：romadorn.b@hotmail.com）。