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XXX project

LOTUS武汉项目


General contracting project of painting workshop

涂装车间总包项目


The overall technical task book of construction design and construction contracting

施工设计及施工承包总体技术任务书

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1. Overall requirements of the project4


1.1 Introduction 4


1.2 Construction design requirements 4


1.3 Construction design technical parameters and related descriptions: 6


1.4 Process construction design requirements and description: 7


1.5 Principles of project construction design: 9


1.6 General Contracting Requirements: 10


1.7 Project construction design and responsibility: 10


2. Project construction design and construction content 14


2.1 Equipment14


2.2 Construction design and construction of auxiliary equipment: 16


2.3 Other construction design and supply: 17


3. Project design requirements: 18


4. Information to be provided by the bidder after the technical requirements are signed21


5. Project time plan and site time plan management23


5.1 Project timeline23


5.2 On-site time plan management23


6. Environmental protection24


6.1 Environmental Declaration24


6.2 Gas emission limits24


6.3 Pollutant monitoring points24


6.4 Continuous monitoring24


6.5 Discharge to water bodies24


6.6 Emissions to soils24


7. Additional note 25


7.1 List of Purchased Parts Brands25


7.2 Process capacity25


7.3 Product quality26


7.4 Coating appearance26


7.5 First Submission Pass Rate (FTT)26


7.6 Energy consumption26


7.7 Equipment operating rate27


7.8 General remarks27


7.9 Rights of the tendering party27


7.10 Bidder's Responsibilities27


7.11 The Bidder will provide the following services and works as required27


7.12 The bidder will provide the following requirements: manpower, materials, equipment and services:28


7.13 Liability 29


7.14 Document 30


7.15 Project management34


7.16 Health and Safety35


7.17 Site Environment35


7.18 Experiments, inspections and commissioning37


7.19 Environmental Report 38


7.20 Temporary facilities38


7.21 Precautions and protection against fire38


7.22 General precautions and norms39


7.23 Other39


8. Acceptance, quality assurance and training40


8.1 Acceptance40


8.2 Warranty42


8.3 Training 42


8.4 Production accompaniment 42


9. Standard 43

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1. Overall requirements of the project


1.1 Introduction


This technical specification contains all the necessary technical requirements for processes and equipment related to the paint shop.


Project location: XXX Wuhan base.


This agreement specifies the necessary engineering requirements for the design, manufacture, installation, and commissioning of the plant and its equipment and utility power.


The scope of the project includes all processes, equipment and utilities in the paint shop as well as the related mechanical, electrical and control functions. The bidder shall also provide all necessary drawings and documents to enable the civil bidder to design the plant and utilities to meet the needs of the equipment.


The bidder must provide high-quality equipment to meet the world-class quality and environmental requirements of the bidder (EIA approval report), and the flexible production of future products and equipment should also be considered. The plant design must guarantee a service life of more than 25 years and facilitate the necessary repair and clean-up activities.

投标方必须提供高质量设备以满足招标方世界级质量和环境要求(环评批复报告)未来产品设备的柔性化生产也应考虑。工厂设计必须保证25年以上的使用寿命,并便于开展必要的维修和清理活动。


The paint shop uses 3C2B water-based primers, basecoats and solvent-based two-component clearcoats.


The equipment used can meet the current and future requirements of the coating process for steel-aluminum hybrid car bodies (including carbon fiber, plastic parts, etc.). The design of the plant must meet the flexible production of various vehicle types.


Under the premise of meeting the requirements of this technical specification, the bidder can put forward optimization suggestions and plans in order to carry out better layout and reduce costs.


Throughout the project, regular meetings must be held to communicate information as early as possible, such as product changes, delivery requirements, delivery status, training needs, process information, and other important information. The participants of the meeting include the bidder and the tenderer, and the meeting can be held at the bidder if necessary.


The bidder shall provide technical support and be prepared to answer questions from the tenderer in writing regarding the designated equipment.


Manufacturing License: The bidder can start the equipment manufacturing only after the tenderer agrees with its design principles and countersigns the drawings. All forms of design such as electrical, mechanical, pneumatic equipment, software, etc., fall into this category.


During the storage period before the shipment and installation of all equipment, the bidder must take reasonable measures to prevent the equipment from being polluted by dust and dirt, as well as bumps and deformations, and the tenderer has the right to require the bidder to return or exchange the goods for the arrival of the equipment bumps, cleanliness and brand inconsistencies.


1.2 Construction design requirements


The bidder must complete all design and procurement work of the project independently.


The bidder independently implements the management of the entire project, and the management personnel of each functional block of the bidder's project are directly connected with the management team of the tenderer to jointly manage the project, and the tenderer does not accept any management functions of subordinate subcontractors.


The tenderer only allows the bidder to use a subcontractor for the manufacture and installation of non-standard equipment for the project, and does not accept subcontracting. Before the bidder awards the contract, the list of subcontractors shall be approved in writing by the tenderer, otherwise, the tenderer has the right to reject the subcontractor who has not been approved, and the bidder shall be fully responsible for all losses caused thereby.


The above requirements must be reflected in the design, manufacture and installation of the bidder.


During the implementation of the project, the tenderer has the right to conduct random inspections on the above requirements, and the bidder needs to unconditionally cooperate with these inspections of the tenderer. If the tenderer finds that the bidder has violated any of the above provisions, it shall be deemed that the bidder has breached the contract, and any losses caused thereby shall be borne by the bidder.


This project is a turnkey project, and the construction design of the project and all the equipment in the whole workshop should be completed at one time, and the quality, quantity and progress of the project should be completed at one time.


XXX Wuhan project equipment construction design and construction content and requirements are detailed in the following technical requirements:


(1) "General Technical Task Book for Construction Design and Construction Contracting".

(1)《施工设计及施工承包总体技术任务书》


(2) "Engineering Organization and Service Requirements".

(2)《工程组织及服务要求》


(3) "Project Scope and Division of Responsibilities"

(3)《工程范围及责任分工》


(4) "Scope of General Contracting of Coating M+E Equipment".

(4)《涂装M+E设备总包范围》


(5) Technical requirements for equipment for XXX Wuhan coating project:

(5)LOTUS武汉涂装项目设备技术要求:


"Pre-treatment Design Description and Technical Specification"


Electrophoresis Design Description and Technical Specification


"Paint booth design description and technical specification"


Workspace Design Description and Technical Assignment


Design Description and Technical Assignment of Workshop Air Supply and Exhaust System


"Drying and Strong Cooling Design Description and Technical Specification"


Mechanized System Design Description and Technical Specification


Design Description and Technical Specification of Electrical Control System


Design Description and Technical Specification of Waste Gas Treatment System


Design Description and Technical Assignment of Repair Room in Final Assembly Workshop


Design Description and Technical Assignment of Paint Mixing and Glue System


"Cleaning Engineering Technical Task Book"


"Coating Line Wax Supply Design Description and Technical Specification"


Design Description and Technical Assignment of Coating Line Automated Spraying System


Technical Assignment of Electrical System in Paint Workshop


"Painting Workshop Equipment Fire Protection Technical Task Book"


Statistical table of energy monitoring system


1.3 Construction design technical parameters and related descriptions:


1.3.1 Production tasks

1.3.1 生产任务


XXX Wuhan Base Coating undertakes the painting production task of XXX body, and undertakes the surface painting, sealing, decoration and anti-corrosion tasks of medium and high-end car body and its spare parts.

LOTUS武汉基地涂装承担着LOTUS车身的涂装生产任务,承担中、高档轿车车身及其备件表面涂漆、密封、装饰及防腐任务。


1.3.2 Design parameters:

1.3.2 设计参数:


Workshop production line through the maximum body-in-white size:


Closing L×W×H: 5100mm× 2000mm× 1600mm

关门L×W×H: 5100mm×2000mm×1600mm


Opening L×W×H: 5200mm× 2400mm×1600mm

开门L×W×H: 5200mm×2400mm×1600mm


Workshop production line through the maximum body-in-white weight:


Maximum body-in-white weight: 600Kg/unit.

最大白车身重量:600Kg/台。


Production program:


Design and production program: 20JPH

设计生产纲领:20JPH


2 shifts/day.

2班次/天


For details, please refer to the attachment - process line body cycle calculation table

详见附件-工艺线体节拍计算表


1.3.3 Production methods

1.3.3 生产方式


Continuous through-feed coating line

连续通过式涂装生产线


1.3.4 Energy Parameters:

1.3.4 能源参数:


For details, please refer to the annex - Power Energy Parameters and Meteorological Conditions Table

详见附件-动力能源参数与气象条件表


1.3.5 Meteorological conditions:

1.3.5 气象条件:


For details, please refer to the annex - Power Energy Parameters and Meteorological Conditions Table

详见附件-动力能源参数与气象条件表


1.3.6 Process flow

1.3.6 工艺流程


For details, please refer to the attachment - process flow table

详见附件-工艺流程表


1.4 Process construction design requirements and description:


1.4.1 Floor plan: see process plan

1.4.1 平面布置图:见工艺平面布置图

1.4.2

1.4.2


The bidder is responsible for all kinds of coating defects caused by process equipment defects, such as pinholes, shrinkage holes, etc., except for coating reasons.


It is required that the pretreatment and electrophoresis equipment are not allowed to carry liquid between the various process areas, and the body is not allowed to carry liquid.


In order to ensure the quality of the body coating and the environment in the workshop, the workshop adopts a fully enclosed, air-conditioned air supply to maintain the overall positive pressure of the workshop.


The outer surface structure of equipment and equipment should prevent dust accumulation and be easy to clean.


The pretreatment is combined with spraying, dipping and spraying, and the two-step pretreatment (compatible with film pretreatment) process design of phosphating + passivation is adopted.


Cathode electrophoresis coating is two-component.


The UBS/UBC under the car in the sealing area is sprayed by robots, and the SSD and coarse seals are sprayed by robots.


The inner / outer surface of the middle coat, the inner / outer surface of the base paint, and the inner / outer surface of the varnish are automatically sprayed by robots, and the color paint is sprayed on the outer surface of the body by two robots, and the first and second sprays are automatically sprayed with electrostatic cups (the quality of the paint film required to be automatically sprayed by the two electrostatic cups must reach the quality of the air spraying paint film), and the second coat is sprayed after the varnish is dried.


After the middle coat is dried, the whole vehicle wet grinding process is adopted.


The paint booth adopts a dry structure, and the automatic area adopts circulating air supply, and the circulating air rate is not less than 80%; The countersigned drawings shall prevail.


The exhaust air in the middle coating, color and varnish areas and the exhaust air of the moisture oven are incinerated by exhaust gas concentration and RTO.


All steel platforms are uniformly brushed with self-leveling paint to ensure good looks.


The equipment design and selection requirements are reliable, durable, energy-saving, advanced and cost-effective.


The online body on the production line can be automatically or manually scheduled, and the body that needs to be processed centrally can be easily called out.


It is necessary to ensure the passability, operational stability and safety and reliability of the body in the whole line of equipment.


The electrical control system adopts distributed control mode, the control cabinet is installed near the controlled equipment, all equipment control systems are connected with the central control room by industrial Ethernet communication, and the central control room realizes real-time monitoring of the whole line equipment in the painting workshop.


The operating status, parameters, fault alarms and all processes in the workshop are transmitted to the data server and host computer in the central control room through industrial Ethernet for display, statistics and recording.


The energy efficiency of the motor used in this project is not less than level 2.


304 stainless steel for all deionized water and compressed air pipes. The inside and outside of the tap water pipe, chilled water pipe, and hot water pipe are galvanized. If necessary, the water pipes and sewage pipes in the workshop must be insulated, and the temperature difference between the outer plate of the insulation layer and the average ambient temperature in the workshop is less than 15 °C. The material of the pipeline should ultimately be consistent with the material of the common main network in the workshop.


The design of all public power pipelines, bus bars and equipment pipelines in the workshop is reasonable and beautiful, and the design method has been approved by the tenderer.


1.5 Project Construction Design Principles:


The bidder shall take the coating process layout drawing, design technical parameters, process flow chart and related technical requirements provided by the tenderer as the benchmark, and adopt domestic and international advanced coating technology and coating technology to ensure the advanced and reliable function of the equipment and organize the construction design.


Adopt advanced energy-saving equipment.


Using advanced environmental protection equipment, the three wastes emission indicators must meet the national emission standards and meet the local environmental protection regulations and the environmental impact assessment approval report requirements of the project.


Improve the quality of paint coating of the body, adopt equipment and advanced purification structure to reduce the rework rate of the painted body and improve the pass rate of the paint body.


Adopt advanced technology and equipment that saves paint materials.


Detailed design reduces one-time investment in engineering.


To ensure that safety and environmental protection are designed in place, all indicators must meet the acceptance standards of the state and the location of the project.


Reduce equipment operating costs.


It is required that the equipment runs without failure, reduces the cost of equipment maintenance, and requires the most reliable equipment selection quality.


Ensure that the equipment runs safely and reliably.


Pre-treatment and electrophoresis equipment (including process and process parameters) should adapt to the treatment process requirements of the four types of steel plates of the body:


(1) Cold milk plate

①冷乳板


(2) Aluminum plate

②铝板


(3) Galvanized steel sheet

③镀锌钢板


(4) Thermoforming plates

④热成型板


Coating thickness and quality requirements:


For details, please refer to the Appendix - Coating Quality Objectives/Technical Standards

详见附件-涂层质量目标/技术标准


1.6 General Contracting Requirements:


Equipment design and construction requirements:

设备设计及施工要求:


The equipment design includes the provision of engineering data, equipment general drawings, and schematic diagrams.


The equipment design fee includes construction site design changes, on-site construction problem solving and on-site technical guidance.


Equipment construction includes manufacturing, supply, transportation, installation, commissioning, trial production, etc., as well as equipment maintenance instructions, commissioning records, spare parts lists, technical training materials, personnel training, trial production, production accompaniment, technical services, etc., as well as equipment import, loading and unloading, transportation and other work (i.e., turnkey projects).


The construction of equipment includes interfaces between production lines and between equipment and equipment.


The construction of the equipment includes random spare parts and replacement parts during commissioning and trial production.


Provide a detailed list of spare parts prices, so that the tenderer can later determine the random spare parts list and purchase spare parts.


All filter materials (including liquid filters and air filters) should be supplied with two sets (1 set for commissioning and 1 set for production), and this part of the filter material is not included in the spare parts.


All pipeline meters need to be equipped with valves before and after to facilitate replacement.


All equipment needs to be approved by the tenderer before entering the site.


1.7 Project construction design and responsibility:


The bidder shall manage and solve the progress, quality and technical problems in the construction design or construction process of each project and shall be responsible for the overall responsibility:

投标方在各项工程项目施工设计或施工过程中对进度、质量、技术问题处理和解决进行管理并负总责:


The construction design of the equipment should meet the technical requirements of process and function, the construction drawings should meet the requirements of the preparation of the construction technology, and the manufacturing drawings should meet the requirements of the preparation and processing technology. The bidder is responsible for immediately solving the construction drawings and construction drawings with technical problems that affect the preparation of construction and processing technology, and the bidder is responsible for compensation for the progress and economic losses caused by the delay.


The equipment construction design must be convenient to use and operate, the function meets the technical requirements, high efficiency, energy saving, durability, high quality and low price, and is recognized by the tenderer. The installation size is accurate, the technical description is detailed (the selection of quality trustworthy manufacturers of products, the selection of joint venture production, temperature control equipment to be imported), must meet the requirements of the installation of construction technology, affecting the preparation of construction technology or technical problems, by the bidder is responsible for immediately to solve, The bidder shall be responsible for compensation for the progress and economic losses caused by the delay.


The selection of equipment materials and materials in the equipment construction design shall be based on the technical requirements of the tendering party; Second, it is selected according to the national standard; Third, we must choose materials produced by large-scale professional factories. The comparison of material models is as follows:

SUS304

06Gr19Ni10

SUS304L

022Gr19Ni10

SUS310S

06Cr25Ni20

SUS316

06Cr17Ni12Mo2

SUS316L

022Cr17Ni12Mo2

SUS321

06Cr18Ni11Ti


Plate type composition correspondence table

SUS304

06Gr19Ni10

SUS304L

022Gr19Ni10

SUS310S

06Cr25Ni20

SUS316

06Cr17Ni12Mo2

SUS316L

022Cr17Ni12Mo2

SUS321

06Cr18Ni11Ti


The equipment construction design contractor shall ensure the progress and function in the process of equipment manufacturing, installation and commissioning, and deal with and solve the technical problems in the design in a timely manner.


(1) Unclear description of structure and size in design and construction drawings;

①设计施工图中结构、尺寸描述不清的问题;


(2) If the technical requirements in the design and construction drawings are not in place, the problems that affect the construction quality;

②设计施工图中技术要求不到位的影响施工质量的问题;


(3) There is no detailed installation size of the supporting equipment in the design and construction drawings that affects the construction progress;

③设计施工图中配套设备无详细安装尺寸影响施工进度的问题;


(4) Problems affecting the passability of the body in the design and construction drawings;

④设计施工图中影响车身通过性的问题;


(5) Technical problems such as equipment and equipment or equipment and public pipelines and large air duct interference in the design and construction drawings;

⑤设计施工图中设备与设备或设备与公用管线及大的风管干涉等的技术问题;


(6) The position and installation size of the equipment foundation drawing in the design and construction drawings are incorrect or inaccurate;

⑥设计施工图中的设备基础图位置、安装尺寸提的不正确或不准确的问题;


(7) The equipment load and location provided in the design and construction drawings are incorrect.

⑦设计施工图中提供的设备荷载及位置、提的有误的问题。


The five pneumatic energy consumption requirements in the design and construction drawings are accurate. Provide the use point and consumption and piping construction design according to each equipment, according to the total of each production line, according to the whole workshop equipment energy consumption summary:


(1) Tap water per hour

①自来水量/时


(2) Pure water volume/hour

②纯水量/时


(3) Freezing water/hour

③冷冻水量/时


(4) Steam volume/hour

④蒸汽量/时


(5) Natural gas volume/hour

⑤天然气量/时


(6) Compressed air volume/hour

⑥压缩空气量/时


(7) Electricity consumption/hour

⑦电的用量/时


Discharge of three wastes treatment: It is required to accurately provide the location and discharge of discharge points and the construction design of piping.


(1) The amount of degreasing wastewater/hour

①脱脂废水量/时


(2) Phosphate wastewater volume/hour

②磷化废水量/时


(3) Electrophoresis wastewater volume/hour

③电泳废水量/时


(4) The amount of domestic wastewater/hour

④生活废水量/时


The construction design is responsible for providing the load on the installation position of the equipment and the load at the position of the suspended equipment to ensure accuracy.


The design and construction drawings should be responsible for providing the size, location and technical requirements of the reserved openings on the floor slabs and roof panels, which should be accurate.


The design and construction drawings should meet the safety requirements and ensure safety after implementation.


The design and construction drawings should meet the requirements of the design specifications.


The design and construction drawings must meet the requirements of manufacturing, installation, commissioning, etc. and their process functions.


After the commissioning of the equipment, the bidder is responsible for providing complete equipment completion drawings (including the general drawings and component drawings of each equipment, excluding parts manufacturing drawings) and a full set of equipment acceptance technical data, which must meet the acceptance requirements of the relevant competent departments of the state and Geely Company (according to the standards of the national acceptance requirements to provide design technical information such as: construction drawings, various testing records, certificates, safety approval, Debugging records, etc., are given the number of copies that are prepared in place and needed), and accept acceptance. If the acceptance materials do not meet the requirements of the national acceptance standards, they will not be accepted.


The design, construction and commissioning of safety and environmental protection equipment are the scope of work of the bidder, and the bidder has the obligation to cooperate with the tenderer to submit for approval and achieve the final acceptance of the public security, fire protection, safety and environmental protection departments.


If there are technical problems in the construction design drawings (not meeting the process requirements, not meeting the technical requirements and functional requirements of the process design) and the construction drawings need to be modified or the construction losses and costs are incurred, the bidder shall be fully responsible and require the modification to be completed within the time required by the tenderer.

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2. Project construction design and construction content


2.1 Equipment


2.1.1 Coating production line equipment construction design content:

2.1.1 涂装生产线设备施工设计内容:


According to the design of production line equipment:

按生产线设备设计:


Construction design of pre-treatment line equipment (including electrical control construction design).


Construction design of cathode electrophoresis line equipment (including electrical control construction design).


Construction design of sealing line equipment (including electrical control construction design).


Construction design of secondary coating and topcoat line equipment (including grinding line, throwing light, film line and point repair room, etc.) (including electrical control construction design).


Construction design of wax spraying line equipment (including electrical control construction design).


The overall construction design of all mechanized conveying equipment and electrical control systems in the workshop.


Construction design of HVAC and its pipeline equipment in the workshop (including electrical control construction design)


The construction design of the electrical control system of all production line equipment in the workshop realizes automatic operation and automatic monitoring.


Construction design of workshop public power system (including electrical control construction design).


2.1.2 Coating production line equipment construction content and requirements:

2.1.2 涂装生产线设备施工内容及要求:


Construction content:

施工内容:


Manufacturing, supply, installation, commissioning and trial production of pretreatment line equipment.


Manufacturing, supply, installation, commissioning and trial production of cathode electrophoresis line equipment.


Manufacturing, supply, installation, commissioning and trial production of sealing line equipment.


Manufacturing, supply, installation, commissioning and trial production of secondary coating and topcoat line equipment.


Manufacturing, supply, installation, commissioning and trial production of wax spraying line equipment.


Manufacturing, supply, installation, commissioning and trial production of all mechanized systems in the workshop.


Manufacturing, supply, installation, commissioning and trial production of all electrical control systems in the workshop.


Manufacturing, supply, installation, commissioning and trial production of workshop HVAC, plant exhaust system and pipeline equipment.


Manufacturing, supply, installation, commissioning and trial production of workshop public power system.


Manufacturing, supply, installation, commissioning and trial production of fire protection systems for workshop equipment.


2.1.3 Equipment construction design schedule requirements:

2.1.3 设备施工设计进度要求:


After receiving the notice of winning the bid, the construction design of the equipment in the whole workshop meets the requirements for the equipment to enter the factory on September 1, 2020, and the public power equipment meets the conditions for the process equipment to enter the factory on August 1, 2020.


Principles and progress of equipment construction design to provide information for civil, special structure and public construction design:


(1) After the bidding, all the capital is divided into two times, one capital is required to be completed within 1 month, and the second capital is required to be completed within 2 months, and the losses caused by the subsequent capital changes are responsible for the bidder.

①定标后所有提资分两次,一次提资要求1个月内完成,二次提资要求2个月内完成,后续提资变更造成的损失由投标方负责。


(2) Equipment construction progress: This project is scheduled to be TT on August 1, 2021, which will affect the TT time node and be implemented according to the relevant terms of the business contract.

②设备施工进度:此工程项目计划定于2021年8月1日TT,影响TT时间节点按商务合同的相关条款执行。


The final time is subject to the planned time confirmed when signing the technical agreement with the bidder.


The overall design schedule requirements of the project after the calibration are as follows:

定标后项目整体设计进度要求如下:


Within 1 week, the process layout is solidified, and the technical task book is signed;

1周内工艺平面布置固化,签订技术任务书书;


Complete the process flow diagram and equipment general diagram within 2 weeks;

2周内完成工艺流程图、设备总图;


The design of the utility power will be completed within 14 weeks;

14周内公用动力设计完成;


The detailed design of the non-standard equipment was completed within 18 weeks

18周内非标设备详细设计完成


2.1.4 Information Provision Requirements:

2.1.4 资料提供要求:


Provide all non-standard equipment, mechanized conveying equipment systems, public power equipment, electrical control systems and ancillary equipment and other equipment drawings and installation construction drawings, schematic diagrams, flow charts, operation and maintenance manuals, commissioning records, supporting equipment drawings and samples, spare parts lists, and technical training materials.


Provide construction technical information and the number of copies:


What to offer:


Provide a full set of construction drawings and technical data for all equipment construction design, auxiliary equipment construction design and public construction design content of XXX Wuhan coating production line.

提供LOTUS武汉涂装生产线所有设备施工设计、附属设备施工设计、公用施工设计内容的全套施工图及技术资料。


Number of servings:


(1) 6 sets of construction drawings and construction technical data for construction.

①供施工用的施工图及施工技术资料各6套


(2) 6 sets of drawings and related technical data for completion acceptance and 2 sets of electronic (PDF) materials.

②供竣工验收用的图及相关的技术资料各6套和电子版(PDF)资料二套。


2.2 Construction design and construction of ancillary equipment


Construction design, manufacturing, supply, installation and commissioning of air supply and exhaust systems of all equipment in the workshop.


Construction design, manufacturing, supply, installation and commissioning of electrophoretic refrigeration system.


Construction design, manufacturing, supply, installation and commissioning of pure water system.


Construction design, manufacturing, supply, installation and commissioning of ultrafiltration system.


Construction design, manufacturing, supply, installation and commissioning of anode system.


Construction design, manufacturing, supply, installation and commissioning of degreasing system.


Construction design, manufacturing, supply, installation and commissioning of phosphate filtration system.


Construction design, manufacturing, supply, installation and commissioning of skid and grille cleaning equipment.


Construction design, manufacturing, supply, installation and commissioning of electrophoretic rectifier transformer and its rectifier control system.


Construction design, manufacturing, supply, installation and commissioning of pre-treatment chip removal system (magnetic filter system).


Construction design, manufacturing, supply, installation and commissioning of dry venturi systems and online carton replacement.


Construction design, manufacturing, supply, installation and commissioning of pre-treatment supplementary coating system.


Construction design, manufacturing, supply, installation and commissioning of electrophoresis supplementation chemical system.


Construction design, manufacturing, supply, installation and commissioning of public power system.


Construction design, manufacturing, supply, installation and commissioning of equipment fire protection system.


2.3 Other construction design and supply:


Construction design and manufacturing, supply, installation and commissioning of auxiliary material tables (including water tanks, solvent tanks, gun boxes, and work treadmills).


Special random maintenance tools for special equipment, mobile maintenance trolleys (with hoist benches), and general maintenance tools.


The construction design shall be carried out according to the schematic diagram or on-site physical surveying and mapping and technical requirements.

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3. Project design requirements:


At the beginning of the SOP, the equipment operating rate of the coating line at full capacity is required to be 985% or more.


The production line is required to adopt advanced coating technology, reasonable structure and supporting equipment and components, high-quality materials, etc., which are convenient for production organization, quality management, operation and maintenance.


The design principle is based on the technical requirements provided by the tenderer, and if it is inconsistent with the technical requirements proposed by the tenderer, the opinions of the tenderer shall be obtained, and confirmed in writing after the consent of both parties. The bidder must use the latest, most advanced, safe and reliable coating technology in the construction design, otherwise the tenderer will not countersign.


In the process of construction design or in the construction drawings failed to meet the requirements of the bidding documents, the tenderer proposed to adjust or change, the bidder shall be implemented according to the requirements of the tenderer and completed on schedule, the change notice must be signed by the technical supervisors of both parties to be valid, if the costs have been included in the contract price of the project.


All general design drawings and main component drawings, flow charts, electrical schematic diagrams, electrical layout drawings, etc. of the bidder shall be countersigned by the tendering party, and the general drawings and main component drawings without countersigning by the tendering party are not allowed to be used as construction drawings. Provide 3D assembly drawings of plants, process equipment and utility power lines for interferometric analysis.


The design and construction of public and coating line equipment should meet the requirements of relevant construction, factory construction, coating industry, safety, fire prevention, environmental protection, health, and laws and regulations.


The pipes, valves and other tank fittings in each process of electrophoresis must be solvent cleaned before installation, and the shrinkage porosity can be installed only after confirming OK


Before all pre-lubricated products in the equipment are put into operation, the compatibility test report of the oil and paint must be provided.


When the bidder carries out the lighting design, it meets the requirements of normal production lighting, equipment maintenance lighting, cleaning lighting and factory lighting in the area blocked by equipment and steel platform (all lighting requirements are split line control switch - that is, only part of the lighting can be switched on and off in an area).


Bidders must be responsible for the materials and manufacturing quality of their purchased parts. All purchased parts must have a complete content of the equipment nameplate, equipment use and maintenance instructions, product quality certificates, spare parts schedules, training materials, etc., these technical information in the equipment acceptance of the complete transfer to the tenderer, otherwise there are no acceptance conditions.


The bidder must ensure the quality of the purchased materials, equipment and components (including manufacturing quality, accessory quality and insulation material quality, etc.), and the tenderer has the right to conduct spot checks or full inspections, and the tenderer has the right to refuse to use the quality problems found, and the losses caused by the bidder shall be responsible.


The bidder shall be responsible for all the losses caused to the tenderer by the bidder's construction design, manufacturing, supply, installation, commissioning, etc., which cannot meet the requirements of the tenderer. If the bidder finds that it does not meet the requirements of the tenderer or does not meet the requirements of the tenderer and other technical problems in the process of design, manufacturing, installation and commissioning, the bidder shall notify the tenderer in writing, negotiate with the tenderer in a timely manner, and shall solve the implementation as soon as possible.


In the process of equipment manufacturing, installation and commissioning, the tenderer proposes to change, the tenderer will notify the bidder in writing, and the increase or decrease in costs incurred shall be implemented according to the contract, and the bidder shall implement the requirements of the tenderer in a timely manner. Both parties to the bidding must keep the project change approval order properly for verification; The project change approval order must be signed by the technical directors of both parties to the bidding to be valid.


All software is upgradeable and has permanent rights, and in the event of an operational failure, the bidder is responsible for a free upgrade within five years after the final acceptance.


After the final acceptance and handover of the project, the quality assurance period is 24 months (12 months after the payment of the warranty), and the quality problems that are difficult to adjust and repair during the operation process shall not affect the production of the tendering party, and the replacement parts, components or equipment shall be given free of charge in a timely manner.


The bidding policy to make a detailed and feasible design, manufacturing, supply, installation, commissioning network plan for the content of the contract, approved by the tenderer, before the two parties sign the contract to the tenderer for the record and as an annex to the project contract, the delay caused by the bidder in accordance with the relevant terms of the contract.


The project management by the bidder is responsible for the overall responsibility, by the bidder according to the detailed technical requirements to recommend the construction unit and supporting equipment manufacturers, by the tenderer, the bidder after the two sides to inspect the strength of the contract, jointly agree on the candidate manufacturers, the tenderer, the bidder both to determine the manufacturer. In the process of equipment installation and commissioning, the bidder shall direct the installation and commissioning of the relevant construction units and the handling of problems according to the requirements of the tenderer, and have the obligation to coordinate and cooperate with other construction units.


The bidder shall absolutely ensure the environmental sanitation of the equipment installation site of the tenderer, and shall not allow grinding and rust removal work at the construction site; Production and domestic garbage should be cleaned up in a timely manner on the same day; Materials and equipment are stacked neatly. In order to ensure the cleanliness of the entire site and the internal installation process of the equipment, the bidder should take practical measures, such as using industrial vacuum cleaners, wiping cloths, etc. to remove dust in a timely manner, and each construction unit should set up full-time cleaning personnel to ensure that the construction site is clean. If the site and equipment are not clean or the construction personnel are not civilized construction, the tenderer has the right to order the construction to stop or cancel the construction qualification, and the resulting progress impact shall be borne by the bidder. The construction unit is required to be equipped with work clothes of different colors and styles for construction management.


The bidder must strictly abide by the safety, fire prevention regulations and other rules and regulations formulated by the tenderer when installing the site construction, such as the bidder's construction personnel do not comply with the rules and regulations and cause various losses caused by the bidder's full responsibility and clear the construction site.


During the entire construction period of the project, until the final acceptance of the project, all equipment, materials, tools, parts, finished products, etc. are taken care of and protected by the bidder, and the bidder is responsible for damage and loss of property.


The manufacturing, installation, commissioning and acceptance of coating equipment shall be carried out in accordance with the requirements in accordance with the technical requirements, design drawings, relevant specifications and standards, technical contact sheets and approval orders.


For details of equipment painting requirements, please refer to Geely Automobile Equipment and Facility Painting Specifications (Q/JLGH002-2014).


In the process of commissioning, the bidder must solve the problems in a timely manner and shall not delay the commissioning time of the equipment.


The prefabrication of the equipment is carried out in the bidder's factory, and only the installation work can be done in the workshop.


During the installation of the equipment, the construction electricity shall be provided by the bidder with its own meter and empty electric box, and the bidder shall pay for the electricity fee.


Scratches, bruises, and watermarks are not allowed on the wall panels on all internal and external surfaces of the device.


All equipment that requires sealing must be guaranteed to be leak-free, impermeable and impermeable, otherwise it will be reworked or redone.


All parts that affect the strength and rigidity of the equipment must ensure that there is no deformation, inclination, low noise, and no resonance (wall plates, air ducts and air ducts, air conditioner equalizers, air volume adjustment partitions, etc.). All elbows should be transitioned with circular arcs.


All process equipment and process parameters that affect product quality should be interlocked with related equipment, automatically and manually adjusted and controlled, and automatically displayed.


During the prefabrication and commissioning of the equipment in the bidder's factory, the bidder shall be responsible for the quality supervision of the whole process, and the tenderer shall have the right to supervise the production and quality sampling inspection in the bidder's factory, and the tenderer shall verify and confirm that the qualified parts can be transported to the site, and the bidder shall be responsible for the quality and equipment integrity protection of the whole process of transportation, otherwise the bidder shall be replaced free of charge.

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4. Information to be provided by the bidder after the technical requirements are signed


Process layout drawing, cross-sectional drawing;


Diagram of the use point of public power and its consumption;


General drawing, schematic drawing, flow chart, cross-sectional drawing, equipment installation drawing (assembly drawing), component drawing, parts drawing, wearing parts drawing, 3D model, etc. of each equipment (including the common power part);


Schematic diagram of electrical control of each equipment, construction drawings of electrical control installation and wiring, floor plan of electrical equipment, detailed instructions for electrical control, samples and detailed instructions for electrical control components, detailed instructions for electrical maintenance operations and troubleshooting, and all related software;


Construction drawings of waste gas treatment system, pre-treatment, electrophoresis wastewater discharge system and operation and maintenance instructions and accessories of each system equipment;


Mechanized transportation system circuit diagram and passage analysis, action description, general drawings of each single equipment, installation construction drawings, parts drawings, component drawings and their accessories samples;


Schematic diagram of electrical control of mechanized system, construction drawing of electrical control installation and wiring, floor plan of electrical equipment, detailed description of electrical control, sample and detailed description of electrical control components, detailed description of electrical maintenance operation and troubleshooting and all related software;


Detailed instructions for equipment structure, principle, function, operation, maintenance and troubleshooting;


Equipment schedule (including model, specification, number, common power consumption, manufacturer);


Detailed list of purchased parts (including manufacturer name, model specifications, etc.);


Imported product name, specification, model, place of origin, manufacturer's contact information and detailed technical parameters, standards, etc.;


Bill of materials (single device);


List of standard parts (single device);


List of spare parts, list of special tools;


Provide all equipment commissioning procedures and technical training materials;


Acceptance criteria of the project (for reference only);


project implementation plan;


network plans;


quality assurance measures;


technical service and personnel training programs;


In particular, the bidder should provide the following information in a timely manner after the design and robot simulation is completed:

特别强调,投标方在设计和机器人仿真模拟结束后,应及时提供如下资料:


According to the requirements of the robot manufacturer, the three-dimensional data of the automatic spraying station is provided, including the three-dimensional data of the automatic spraying station chamber such as UBS, UBC, SSD, coarse sealing, wiping, middle coating, pigment paint and varnish.

按机器人厂家要求提供自动喷涂工位的三维数据,包含UBS、UBC、SSD、粗密封、擦净、中涂、色漆和清漆等自动喷涂工位室体的三维数据。

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5. Project time plan and on-site time plan management


5.1 Project timeline


Equipment entry time: September 1, 2020

设备进厂时间:2020年9月1日


Completion of installation and commissioning of all equipment: no later than May 1, 2021;


Bidders will develop a detailed schedule based on this completion date.

投标方将根据这一完成日期制定一份详细的进度表。


TT: August 1, 2021


The above is only a preliminary plan, according to the actual civil construction progress, the equipment entry time may be slightly delayed (within 10 days), but the overall equipment TT node can not be changed.

以上仅为初步计划,根据实际土建进度,设备进场时间可能会略有延期(10天以内),但总体设备TT节点不能变。


The equipment must fully meet the requirements of all colors and all vehicle types.


In order to achieve the schedule requirements, it is necessary to complete the installation of equipment and mechanical and electrical test runs, and pay attention to the speed of capacity ramp-up in this process.


The bidder provides a detailed timeline to meet the completion date and indicates the latest procurement date by which the project schedule requirements will be completed.


5.2 On-site time plan management


The time schedule must be provided to the tendering party for approval. Milestones for design, manufacturing, installation, and commissioning must be shown in the schedule. Weekly progress meetings are held to discuss the progress of the project.


Bidders should provide a manpower chart accompanied by a timeline to assess the progress of the project.


If the tenderer deems it necessary, the bidder shall mobilize resources to accelerate the progress of a certain area, and the costs incurred shall be borne by the bidder if the subcontractor's work is moderately tight.


The delay of the project shall immediately notify the tenderer for re-evaluation. The tenderer's acceptance of the project delay report does not mean that it agrees to the delay and does not mean that it pays a fee for it. After 48 hours after the delay occurs, the tendering party will not accept the delay report.

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6. Eco-friendly


6.1 Environmental Statements


The factory uses 3C2B water-based primer and base coat for production


In order to ensure that local regulations are met and that pollutants are discharged into the atmosphere, soil, and water, we use the best technology at a lower cost


6.2 Gas Emission Limits


Ensure compliance with national and local regulations


Once the plant is operating at full capacity, it will be monitored and certified by a qualified, independent organization to meet the emission standards. If any of the discharge points exceeds the limit value, any measures will be taken to meet the emission requirements. It is not allowed to introduce dilute air to meet the emission concentration requirements.


Bidders must meet national and local regulations, and pre-calculations of emissions must be approved by the local government.


6.3 Pollutant monitoring points


Ensure local regulations are met


6.4 Continuous Monitoring


Ensure local regulations are met


6.5 Discharge to water bodies


Ensure local regulations are met


66 Emissions to the soil


Ensure local regulations are met

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7. Additional Notes


7.1 List of purchased parts brands


The purchased parts selected by the bidder shall meet the requirements of the brand list of purchased parts of the tenderer, and the specific requirements are shown in the annex: list of purchased parts brands.


For the purchased parts that do not meet the requirements of the brand list of purchased parts, the bidder shall give a list of deviations at the time of bidding and obtain written approval from the tenderer.


The bidder shall be fully responsible for all losses (including the loss of construction period) caused by the subsequent private brand change.


7.2 Process capability


Critical processes should be confirmed, such as the following processes (including but not limited to the following processes, the exact data is subject to the process line body cycle calculation table):


Pretreatment electrophoresis single line

前处理电泳单线


Electrophoresis drying oven single line

电泳烘干炉单线


Underbody seal single line

车底密封单线


Ground sealing single line

密封单线


Electrophoresis grinds a single line

电泳打单线


Medium paint single line

涂喷漆线


Single line of intermediate coating drying furnace

中涂烘干炉单线


The top coat is painted on the first line

漆喷漆线


Top coat drying furnace line

面漆干炉一线


The top coat is painted on the first line

漆喷漆线


The second line of topcoat drying furnace

面漆干炉二线


Finishing line single line

精修线线


Film, single line of reporting line

贴膜、报交线单线


Wax injection line single line

注蜡线单线


Net capacity VHN

净能力VHN

20

20

20

20

20

20

20

20

20

20

20

20

20

20


Net daily production V

每日净产量V

400

400

400

400

400

400

400

400

400

400

400

400

400

400


Spare parts + tests

备件+试验

10.5%

10.5%

0.5%

0.5%

0.5%

10.5%

10.5%

10.5%

10.5%

0.5%

0.5%

0.5%

0.0%

0.0%


Rework rate

返工率

0%

0%

0%

0%

0%

2%

2%

2%

2%

2%

2%

2%

0%

0%


Drain V

排空V

0

0

0

0

0

6

0

24

0

24

0

0

0

0


Theoretical yield V

理论产量V

442

442

402

402

402

456

450

474

450

434

410

410

400

400


Start time (min).

开班时间(min)

1290

1290

1290

1290

1290

1290

1290

1290

1290

1290

1290

1290

1290

1290


Dining (min).

就餐(min)

90

90

90

90

90

90

90

90

90

90

90

90

90

90


Work interval (min).

工间体息(min)

30

30

30

30

30

0

0

0

0

0

0

30

30

30


Shift change time (min).

换班时间(min)

0

0

0

0

0

0

0

0

0

0

0

0

0

0


Technical cleaning (4*10min).

技术清扫(4*10min)

0

0

0

0

0

40

40

40

40

40

40

0

0

0


Average run (min).

平均运行(min)

1170

1170

1170

1170

1170

1160

1160

1160

1160

1160

1160

1170

1170

1170


Utilization rate

开动率

98%

98%

95%

95%

95%

95%

98%

95%

98%

95%

98%

95%

98%

98%


Upstream and downstream losses (min).

上下游损失(min)

10

10

10

10

10

10

10

10

10

10

10

10

10

10


Net running time (min).

净运行时间(min)

1137

1137

1102

1102

1102

1092

1127

1092

1127

1092

1127

1102

1137

1137


Theoretical design through capacity v/h

理论设计通过能力v/h

23.3

23.3

21.9

21.9

21.9

25.1

24.0

26.0

24.0

23.8

21.8

22.3

21.1

21.1


The actual design passes the ability JPH

实际设计通过能力JPH

24.0

24.0

24.0

24.0

24.0

25.0

25.0

26.0

26.0

26.0

26.0

26.0

24.0

24.0


Running cycle time (sec/v).

运行节拍(sec/v)

150.00

150.00

150.00

150.00

150.00

144.00

144.00

138.46

138.46

138.46

138.46

138.46

150.00

150.00


Pitch (m/v).

节距(m/v)

6.75

5.6

6.0

6.0

6.0

7.0

5.6

7.0

5.6

7.0

5.6

6.0

6.0

6.0


Chain speed (m/min).

链速(m/min)

2.70

2.24

2.40

2.40

2.40

2.92

2.33

3.03

2.43

3.03

2.43

2.60

2.40

2.40


7.3 Product quality


All models should meet the latest quality standards. Upon request, an in-depth analysis of how quality standards are being met.


7.4 Coating appearance


See Attachment: Coating Quality Objectives


7.5 First Submission Pass Rate (FTT).


At the beginning of the SOP, the FTT target is 60%; At 3 months after the start of the Scope, the FTT target is 80%; At 6 months, the FTT target was 92%.


The one-time submission pass rate optimization team is organized by the bidder, and its members include production personnel, technical support personnel of the tenderer and technical experts from the bidder.


76 Energy consumption


During the project design phase, the bidder shall provide paint shop benchmarks (in the form of MicrosoftExcel files) listing the energy consumption of each process and its equipment under normal and full load conditions (with output and shift format indicated). Annual plans to reduce the cost of a single vehicle take into account energy costs and trends in energy consumption based on official weather data.


For energy-consuming equipment, the best technology or equipment currently available should be used.


7.7 Equipment operating rate


Starting from SOP, the equipment start-up rate reaches 90% within 3 months, 96% within 6 months, and 98 before the final acceptance of the equipment5%


78 General Description


At all stages of the project, it is the responsibility of the bidder to notify the tenderer of the following information:


Any new technology, cost-saving new processes, or any information that would benefit the project.

任何新技术、节约成本的新工艺或对项目有益的任何信息。


7.9 Rights of the tendering party


a)The bidder's subcontracted suppliers shall be approved by the tenderer.

a)投标方分包供应商需得到招标方认可。


b)The tenderer has the right to veto the bidder's subcontracted suppliers.

b)招标方具有对投标方分包供应商的否决权。


c)The requirements of the tenderer for the bidder are also applicable to the bidder's subcontracted suppliers.

c)招标方对投标方的要求同样适用于投标方分包供应商。


7.10 Responsibilities of the bidder


In order to deliver a complete system, the bidder shall be responsible for all design, construction, materials, procurement, optimal timing, inspection, scheduling, coordination, testing, site management and all additional work and requirements.


7.11 The bidder will provide the following services and engineering construction as required


a)Consider ergonomics in plant design

a)在工厂设计中考虑人机工程


b)The design takes into account the need for repair and cleanup

b)设计中考虑维修和清理的需要


c)For all construction areas, bidding method evaluation and risk assessment documents should be submitted

c)对所有施工区域,应提投标方法评价和风险评价文件


d)Inspect the equipment during the manufacturing process of the equipment supplier.

d)在设备供应商制造设备过程中对设备进行检查。


e)During trial production, manpower and forklifts are provided to put the trucks on the conveyor chain.

e)试生产时提供人力和叉车把车上放到输送链上。


f)Provide forklifts to transport the equipment to the site;

f)提供叉车将外运的设备运至现场;


g)Waste bins are provided to transport the waste from the site to the appropriate equipment for disposal.

g)提供废料桶,将废料由现场运送到合适的设备处进行处理。


h)We provide all equipment adjustments, standby works, human resources who understand trade, and supervision services.

h)提供所有设备的调整、备用工程、懂贸易的人才及监理服务。


i)Equipment is inspected on-site and measures are taken to improve it if necessary.

i)在现场对设备进行检查如需要则采取措施进行改善。


j)Carry out equipment acceptance, inspection, and provide inspection documents

j)进行设备验收、检查,并提供检查文件


7.12 The bidder will provide the following required manpower, materials, equipment and services:


a)Construction drawings and detailed equipment designs that need to be approved before construction, including confirmation of structural, mechanical, electrical, control, building layout, load, design, etc.

a)施工图纸以及在施工前需要认可的详细的设备设计,包括对结构、机械、电器、控制、建筑布置、负荷、设计等数据的确认。


b)Submit the purchased device to be recognized.

b)提交购买的设备以被认可。


c)Manufacture of equipment

c)设备的制造


d)Transported to the construction site

d)运至工地


e)All equipment is manufactured and hoisted and installed as required. The material to be preserved must be shot peened before assembly, primed before being transported to the site, and topcoat after installation.

e)所有设备制造视需要进行起吊安装。需防腐材料在组装前必须喷丸处理,在运至现场前必须涂底漆,安装之后涂面漆。


f)Coordinate with all suppliers.

f)协调所有供应商。


g)On-site instruction

g)现场指导


h)Assist in removing obstacles inside and outside the main building, or change routes

h)协助清除主体建筑内外的障碍,或更改路线


i)Final testing, start-up, and pilot production.

i)最终测试,启动,以及试生产。


j)Operators and maintenance personnel are trained on the supplier's equipment.

j)针对供应商的设备对操作者和维修人员进行培训。


k)Operation and repair manuals, parts lists, drawings. Among them, the floor plan and the general drawing of the equipment of each process need to be in editable format.

k)操作和维修手册,零件清单,图纸。其中平面图、及各工序设备总图需要可编辑格式的文件。

l
Ongoing clean-up of the work site

l)工作现场的持续清理


m)Submit the final work report and trial production data for final acceptance.

m)提交最终工作情况报告和试生产数据,以便终验收。


n)The bidder shall coordinate the on-site scheduling and storage of all work, materials and equipment to ensure that the passage is unblocked.

n)投标方须协调所有工作、材料、设备的现场调度和贮存,保证通道畅通。


The bidder shall bear the sudden dangers, disasters and adverse effects in its own work, such as (including but not limited to the following): customs release, bad weather, delay in the arrival of materials or equipment, strikes or labor disputes, trade embargoes, and the tenderer will not pay additional for this. The tenderer will not be liable for the losses incurred by the bidder and its subcontractors in the project.

投标方承担自身工作中突发的危险、灾害、不利影响,诸如(包括但不限于以下内容):海关放行、恶劣的天气、材料或设备到货延期、罢工或劳资纠纷、贸易禁运,招标方不会为此额外付费。招标方不会为项目中投标方及其分包商的工作失误而产生的损失负责。


7.13 Liability


Other responsibilities of the bidder are as follows:

投标方的其他责任如下:


Coordinate the work of suppliers and organize coordination meetings when necessary.


Any temporary fastening or support devices, gaskets, as required


All bolts, nuts, gaskets, screws, caulks, washers, fasteners, cement grout required for the job


Supply and maintenance: portable welding machine, power supply, compressed air supply.


If the lighting of the plant is insufficient, temporary lighting will be provided and maintained.


The equipment needs to be removed or replaced, but the work resulting from the conveying equipment has not arrived, and the main bidder is solely responsible for the work arising therefrom.


All equipment is assembled and built in the form of mold components


During trial production or experiments, the body is placed on the transport vehicle and then returned to the entrance of the station.


The list of imported parts should be submitted together with the design drawings. The origin of the part is indicated in the list.


Inspect the passability of conveyor equipment and car bodies throughout the workshop and building.


If it is found that there are unclear, contradictions and errors in the contract documents or drawings, the tendering party shall be notified.


The tenderer will not be responsible for the losses incurred by the bidder and its suppliers in the project.


The special items related to the equipment involved in this technical requirement are not allowed to be changed unless the prior written consent of the tendering party is obtained.


In order to facilitate the maintenance of the equipment, the equipment should be moved to the first floor, for which the bidder should provide the necessary beams, trolleys, platforms and passages, including drives, motors, pumps, agitators, etc.


For the consistency of the whole workshop, for the railings, treadmills, door handles, light boxes and other common parts, the whole workshop should be coordinated, if necessary, the bidder's plan must be approved by the tenderer.


The overall project design needs to meet the needs of the first-level standardization of national safety production.


All materials and equipment used in engineering and manufacturing are not allowed to contain silicone.


The equipment needs to be taken in the process of on-site processing, manufacturing and transportation of the bidder to take corresponding prevention and treatment measures to control the cleanliness, and the tenderer shall conduct random inspections during the pre-acceptance process, and refuse to accept the equipment with unqualified cleanliness.


During the on-site installation and commissioning of the equipment, it is also necessary to do a good job of finished product protection to ensure cleanliness.


For measuring instruments and other measuring instruments, the bidder is responsible for providing the factory test report and certificate, as well as the provincial and above measurement calibration certificate.


For instruments, imported complete sets of equipment with their own instruments need to provide a certificate of conformity


When it comes to special equipment, the special equipment inspection and testing certificate shall be provided;


7.14 Documentation


7.14.1 Maintenance Manual

7.14.1 维修手册


4 printed copies and one electronic copy of the repair manual, which must be submitted to the user prior to trial production. The manual is in Chinese, and the content of the manual includes the following information (including but not limited to the following information):


a)A description of the device and a list of faults for the main equipment

a)设备描述和主要设备的故障列表


b)Maintenance flow chart and maintenance recommendations

b)维修流程图表及维修建议


c)Lubrication chart and lubrication frequency

c)润滑图表和润滑频率


d)The need for preventive maintenance

d)预防性维修的需求


e)Documentation and detailed parts lists for parts subcontractors

e)零件分包商的文件和详细的零件清单


f)Order of operations

f)操作顺序


g)Equipment layout drawing

g)设备布置图


h)Detailed drawings of replacement parts and their assembly include assembly drawings of wear parts

h)详细的替换件及其装配图包括易损件的装配图


i)Fault repair, possible causes and workarounds

i)故障修理,可能的原因和解决方法


j)Description and requirements for health and safety, hazard assessment of maintenance work and equipment in use

j)有关健康和安全的描述和需求,对维修工作及在用设备的危险评估


k)Manuals/civil engineering documents for the plant

k)手册/厂房的土建文件

l
Pilot production data

l)试生产数据


m)Comprehensive list of spare parts, including price and delivery

m)全面的备件清单,包括价格和交货


n)Descriptions and requirements for health and safety

n)有关健康和安全的描述及要求


o)Maintenance-related matters - Details of preventive maintenance and overhaul including frequency

o)有关维修的事项-预防性维修和检修的详细资料包括频率


p) All mechanical and electrical drawings relating to construction and installation

p)有关建造和安装的全部的机械、电气图纸


q)Cleaning schedules for workshops and equipment

q)有关车间和设备的清理日程安排


The format of the maintenance manual will be determined with the bidder at a meeting with the tenderer.

维修保养手册的格式将在同招标方的会议上与投标方共同确定。


7.14.2 Electrical Documentation

7.14.2 电气文件


Any bidder or third party software within the scope of the contract must be handed over to the tenderer prior to the completion of the project, and the tenderer will only accept genuine software.


All documents are bilingual in Chinese and English and meet the drawing standards of the tenderer, and all drawings are in editable electronic format.


The content of the drawings should comprehensively cover the design, installation and manufacture of electrical control equipment.


The list of documents should include all drawings, layout drawings and checklists. All control panels, mounting plates, and door layouts should be made on A4 paper, and all hardware and I/O drawings should be made on A4 paper and stapled.


All drawings will be provided to the tenderer for approval 10 days before installation.


When the installation is completed, six sets of "as-built drawings" documents and two sets of electronic versions are submitted together.


The list of electrical documents includes at least the following:


a)Functional design description

a)功能设计说明


b)List of drawings

b)图纸清单


c)Layout diagram of the control cabinet mounting plate and cabinet doors

c)控制柜安装板和柜门的布置图


d)Diagram of the power distribution

d)动力分布图


e)Input/output graphs

e)输入/输出图


f) PLC construction diagram

f)PLC构造图


g)Annotated software inventory

g)带注释的软件清单


h)Program CD

h)程序光盘


i)Order of operations

i)操作顺序


j)Dimensions of the conveyor distribution map

j)标明尺寸的输送装置分布图


k)List of cables

k)电缆清单

l
Layout of the junction box

l)分线箱布置图


m)Junction box assembly drawing

m)分线箱装配图


n)Wiring diagram of the junction box

n)分线箱接线图


o)Operator panel assembly drawing

o)操作面板装配图


p) Wiring diagram of the operation panel

p)操作面板接线图


q)Cable tray layout

q)电缆桥架布置图


r)Electrical component parameter setting table

r)电气元件参数设置表


s)Instructions for the maintenance of electrical equipment

s)电气设备维护指导书


7.14.3 Drawings

7.14.3 图纸


The electrical data shall be provided according to the standards of the tendering party, and all drawings must be in editable electronic format.


Drawings of all equipment include structural drawings and exploded drawings.


During the ongoing course of the project, the bidder shall provide drawings in a timely manner as required, including but not limited to the following:


a)Detailed part drawings (PDF).

a)详细的部件图纸(PDF)


b)Component drawings and assembly drawings (PDF).

b)部件图及组装图(PDF)


c)Overall layout drawings and sections

c)整体布置图和剖面图


d)Beat calculations

d)节拍计算


e)Calculation results of the conveyor chain

e)输送链的计算结果


Before manufacturing, all layout drawings and partial drawings must be approved by the tenderer, please submit two drawings and one electronic version of the drawings for approval. Approval of any documentation does not imply a waiver of warranty or acceptance of design responsibility or acceptance of satisfaction with the operation of the equipment.


According to the requirements of the tenderer, provide copies of the documents as follows: two complete installation drawings and specified electrical drawings.


The data agreed by both parties is to be displayed on the relevant drawings.


It is the responsibility of the bidder to inspect the drawings and layout drawings of the subcontractor to identify any conflicts with the project as a whole.


It is the responsibility of the bidder to distribute the drawings and layout drawings to the subcontractor for their approval.


7.15 Project Management


The bidder shall be approved by the tenderer before the following candidates are determined:


a)The manager in charge of the project

a)负责项目的经理


b)The manager in charge of the installation

b)负责安装的经理


c)Project engineers (mechanical, electrical, control) responsible for each process

c)负责各工艺的项目工程师机械、电气、控制)


d)Engineers in charge of security

d)负责安全的工程师


e)Program supervision

e)计划监理


Throughout the course of the project, the above-mentioned personnel changes need to be approved in writing by the tendering party.


Its responsibilities include, but are not limited to, the following:


a)Project control

a)项目控制


b)Confirmation of contract changes

b)合同变化的确认


c)Submit the structure plan on time for approval

c)准时提交结构图以便核准


d)Monitor the progress of civil works

d)监控土建工程进度


e)During the on-site installation project, monitoring and management are carried out to prevent accidents.

e)现场安装工程中,进行监控、管理,预防事故发生。


f)Acceptance, inspection, and implementation of special operating guidelines during installation work.

f)安装工程中接受、检查并贯彻特殊操作指南。


g)Planning and monitoring of health and safety

g)健康、安全的规划和监控


h)Provision and maintenance of cost tracking tables

h)成本跟踪表的提供和维护


The tenderer shall be provided with the following information: all equipment in the contract requirements provided by the subcontractor, the name of the subcontractor. The determination of all subcontractors is subject to the approval of the tendering party.


The tenderer reserves the right of veto to any subcontractor.


The tenderer wanted to prioritise qualified local subcontractors for mechanical, electrical, construction and control system work.


At the construction site of the tenderer, the bidder shall be fully responsible for the activities of the subcontractor.


7.16 Health and Safety


Follow local health and safety guidelines.


The following shall be implemented unless a written authorization is obtained from the tendering party:


a)Each subcontractor must assign a safety engineer.

a)各分包商必须指派一名安全工程师。


b)Subcontractors shall participate in the weekly safety meetings led by the tendering party.

b)分包商应参加由招标方牵头召开的周安全例会。


c)Bidders are required to implement appropriate security procedures.

c)投标方按要求实行适当的安全程序。


d)Any employee of the bidder who does not comply with the site safety procedures or the code of conduct on the job site shall have the right to persuade the tenderer to leave.

d)任何投标方的雇员如不遵守现场安全规程或工作现场的行为准则,招标方有权将其劝离。


e)All construction personnel are required to wear labor protection equipment that meets the safety requirements.

e)所有施工人员按要求穿戴满足安全的劳保用品。


f)The employees of the bidder shall bring the pass issued by the tenderer at the construction site.

f)投标方员工在施工现场需配带招标方发放的通行证。


g)The bidder shall register all on-site personnel as required and conduct admission training.

g)投标方应按要求对所有现场人员进行登记,并对其进行入场培训。


h)The bidder is responsible for the safety of the construction site and arranges temporary partitions, closures or protective devices required for safety.

h)投标方对施工现场安全负责,布置安全所需的临时隔板、封闭或保护装置。


i)Bidders' managers and employees are trained in on-site health and safety procedures.

i)投标方的管理人员和雇员需经过现场健康和安全的规程培训。


7.17 Site Environment


The bidder transports all the equipment to the work site, including storage, transportation path, and installation location.


24 hours before the delivery of large equipment, the tenderer shall be notified.


The bidder shall be responsible for the unloading of all equipment.


The bidder is responsible for the safety work during the storage and installation of the equipment (including adverse weather effects).


Bidders should provide forklifts, cranes and special equipment required during the installation process.


Bidders must provide on-site sheds, toilet facilities and warehouses for tools and materials. The location of the on-site shed shall be designated by the tendering party, and the area shall be confirmed by the tendering party.


The power supply and other facilities of the on-site shed shall be solved by the bidder itself.


The bidder is responsible for the safety of the warehouse and the safe disposal of equipment and materials.


Material warehouses and equipment storage locations should not interfere with the production process or the work of other bidders.


All vehicles entering and leaving the site must have a pass issued by the tendering party.


Packing materials and boxes should be cleaned to the designated waste yard every day.


The bidder shall clean up the work area every day, keep the daily construction site clean and tidy, and the tenderer shall inspect it from time to time.


After the installation of the equipment is completed, the bidder shall clean and wipe the work area and the installed equipment.


Bidders shall protect all property and provide temporary enclosures and guardrails for work throughout the construction period to keep personnel and equipment safe.


Disputes arising from on-site cross-construction shall be arbitrated by the tendering party.


Bidders shall use designated entrance doors and in-hall passages when receiving materials and equipment.


The bidder shall be responsible for the damage to the fixed facilities, accessories and buildings or roads of the tenderer's house caused by the construction of the bidder.


dust

灰尘


The tenderer shall be protected against dust emissions during the construction process.


Noise, smell

噪音、气味


The bidder and its subcontractors guarantee that the noise and odor pollution generated by their work does not affect the surrounding residents.


7.18 Experiments, inspections and test runs


The bidder's experimental verification content shall include the requirements in the bidding document.


All experiments need to be participated in at the same time as the tenderer, and the verification scheme needs to be confirmed by the tenderer.


All experimental costs shall be borne by the bidder.


48 hours before the experiment or inspection, the bidder shall notify the tenderer in writing. The test of the equipment manufacturing department shall be notified to the tenderer 10 days in advance.


The acceptance plan of the equipment should contain the functional parameters of the design, involving activities such as commissioning and acceptance. The plan should indicate the timeline and the approach to be taken to meet the functional parameters of the design, including at least the following:


a)Electrical experiments

a)电气实验


b)Point-to-point wiring experiments

b)点对点的接线实验


c)Safety and emergency stop lines

c)安全和紧急停止线路


d)Input/output checks

d)输入/输出检查


e)Software Validation

e)软件验证


f)Data communication between the monitoring system and the PLC

f)监控系统和PLC之间的数据通讯


g) Data communication between PLCs

g)PLC之间的数据通讯


h)Fault simulation and display (100%) - Experiments at the manufacturing plant

h)故障模拟和显示(100%)-在制造厂处实验


i)Sampling to check the occurrence of failures - experiments in the field

i)抽样检查故障的发生-在现场实验


The commissioning status and commissioning report are all recorded and documented as part of the final delivery document.


7.19 Environmental Report


The bidder shall return to the site within the six-month guarantee period after the installation and delivery of the equipment, and conduct a detailed inspection of the conveying equipment and related equipment together with the maintenance personnel of the tenderer.


The bidder shall issue a comprehensive written report describing the situation of the workshop and equipment, and if there is any abnormal situation, it shall be identified and replaced or adjusted, and the tenderer shall not bear the cost. The repair process is monitored to ensure that the equipment issue is handled correctly, and any violations will be highlighted in the report.


7.20 Temporary Facilities


Temporary facilities include temporary ladders, stairs, guardrails, flooring, and scaffolding, among others


Temporary facilities need to meet on-site safety requirements and be removed from the site after construction is completed.


The requirements for the use of scaffolding are as follows:


a)Scaffolding should be constructed and maintained in a strong, reliable and safe manner, separate from the wall and in compliance with the requirements of a dedicated safety officer.

a)脚手架应以坚固、可靠和安全的方式建造并维持,与墙面保持独立,并符合专职安全员的要求。


b)Scaffolding should avoid interfering with other work.

b)脚手架应避免与其他工作相干涉。


c)When not in use, remove the scaffolding to allow for additional installation work.

c)不使用时,移除脚手架,以便进行其他安装工作。


d)Remove scaffolding immediately when not needed.

d)不需要时要立即移除脚手架。


e)During the construction process, the surface of the wall adjacent to the scaffold should be protected from damage, and if damaged, it should be repaired.

e)建造过程中应保护临近脚手架的墙体表面以免被损坏,如有损坏应修复。


f)Clean up the site after the scaffolding is removed.

f)脚手架移走后清理现场。


g)Only trained and authorized personnel are allowed to install, alter, and remove scaffolding.

g)只允许经过培训并被授权的人员进行脚手架的安装、更改和移除。


7.21 Preventive and protective measures for fire


Strictly follow the high temperature operation procedures of the tenderer and the following regulations:


a)The bidder is responsible for the site manager of the project and the tenderer to inspect the entire project at least once a week.

a)投标方负责项目的现场经理和招标方至少每周一次对整个项目进行检查。


b)Only flammable building materials used on the day can be stored on the construction site.

b)施工现场只能存放当天使用的易燃建筑材料。


c)The waterproof canvas canopy used in construction should be flame retardant and installed firmly to avoid damage.

c)建造时使用的防水帆布篷应是阻燃型,安装牢固避免损坏。


d)Any oil blotting cloths, oil blotting paper and other flammable materials shall be removed from the plant at the end of the day's work, and the bidder shall provide a container with a self-closing lid to hold the oil blotting cloth.

d)任何吸油擦布、吸油纸及其他易燃材料需在当天工作结束后从厂房内移除,投标方提供带自关盖的容器盛放吸油擦布。


e)Collect, treat and store gasoline, solvents and similar flammable materials and wastes in a manner approved by the tenderer.

e)按招标方认可的方式集中收集、处理及存放汽油、溶剂及类似易燃物及废弃物。


f)It is not allowed to use heating or heating stoves or other civil appliances without permission.

f)不允许私自使用加热或取暖炉或其它民用电器。


g)The use, storage and transport of compressed gases shall comply with the relevant regulatory requirements.

g)压缩气体的使用、储存和运输应符合相关法规要求。


7.22 General Precautions and Norms


The bidder's vehicles in the factory meet the management requirements of the tenderer.


Flammable containers should be neatly placed in a safe and easily accessible location with fire extinguishing facilities.


Smoking, eating, and drinking are strictly prohibited at the installation and commissioning site.


7.23 Miscellaneous


The overall requirements of the project are not limited to the requirements of this technical specification, and the bidder has the obligation to put forward technical suggestions, including assisting the tenderer to find a better solution to reduce investment and operating costs, so that the product performance and functions can meet the technical requirements of the tenderer.

项目整体要求不仅限于本技术任务书要求,投标方有义务提出技术建议包括协助招标方找到更好的解决方案,以降低投资和运行成本,使产品性能和功能等达到招标方技术要求。


The bidder shall be responsible for the technical requirements, the technical accuracy of the list and its annexes, and the quantity and specifications in the list shall meet the process and functional requirements.

技术要求、清单及其附件由双方共同协商达成,投标方需对技术要求、清单及其附件的技术准确性负责,清单中数量、规格须满足工艺及功能要求。

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8. Acceptance, quality assurance and training


8.1 Acceptance


8.1.1 Program acceptance/technical acceptance

8.1.1 方案验收/技术验收


The technical design of the drawings is completed by the bidder as required, and the drawing countersigning minutes/reports can be signed only after the countersigning by both parties. After the bidder completes the schematic design and drawing design, it shall be approved by the tenderer for design approval and technical countersigning, and the construction interface shall be agreed by the tenderer, and the drawing countersign minutes/report shall be signed after qualifying.

图纸技术设计投标方按要求完成,经双方会签通过后,方可签署图纸会签纪要/报告。投标方将方案设计与图纸设计完成后,需经招标方设计认可与技术会签,施工接口需经招标方同意合格后签署图纸会签纪要/报告。


The bidder shall obtain the consent of the tenderer before withdrawing from the site.

投标方需征得招标方同意后才能从现场撤出。


8.1.2 Pre-acceptance

8.1.2 预验收


The bidder shall complete the no-load continuous test and factory inspection as required. After passing the test, the pre-acceptance report can be signed.

投标方按要求完成空载连续试机、出厂检验。测试合格后方可签署预验收报告。


The pre-acceptance work carried out in the bidder's factory shall be organized by the bidder. Before the equipment assembly and commissioning, the bidder should be 15 months to notify the tenderer for equipment pre-acceptance. The tenderer shall send a working group to the bidder's factory within 30 days for pre-acceptance.

在投标方工厂内进行的预验收工作由投标方负责组织。在设备组装试车前,投标方应提前1.5个月通知招标方进行设备预验收。招标方应在30天内派遣工作组抵达投标方工厂进行预验收。


The bidder is responsible for arranging 24-hour no-load continuous test and providing necessary testing tools. The pre-acceptance project shall be submitted by the bidder according to the acceptance basis of the acceptance project content, and the equipment can be inspected only after obtaining the consent of the tenderer, and the pre-acceptance report shall be signed after passing the inspection. The bidder shall deliver the goods after the tenderer passes the acceptance or obtains the consent of the tenderer.

投标方负责安排24小时空载连续试机,并负责提供必要的检测工具。预验收项目由投标方根据验收依据提出验收项目内容,在征得招标方同意后,方可对设备进行出厂检验,合格后签署预验收报告。投标方需在招标方验收合格或征得招标方同意后发货。


8.1.3 Initial acceptance

8.1.3 初验收


The equipment and random components supplied by the bidder arrive safely at the installation site, and the equipment shall be accompanied by a packing list, product qualification certificate, certificate of origin, instruction manual, etc. After passing the inspection according to the requirements of the tenderer, the bidder can carry out on-site construction (installation of system machinery and electrical parts) in accordance with the relevant agreements.

投标方所供设备及随机部件安全抵达安装现场,设备进场需同时附有装箱单、产品合格证书、原产地证明书、使用说明书等。按招标方要求进行检验合格后,投标方方可按照相关约定进行现场施工(系统机械及电器部分安装


After the installation is completed, the bidder shall request the tenderer to carry out the test work, and the test shall be operated in tandem and ensure that the continuous no-load trouble-free operation shall not be less than 24 hours; If the test is qualified, the spraying conditions are met and the process is debugged, and the qualified body can be sprayed, the two parties can sign the commissioning completion report, that is, the initial acceptance report.

安装完毕后,由投标方提请招标方进行测试工作,测试须联动运行,并保证连续空载无故障运行不低于24小时;测试合格、具备喷涂条件并经过工艺调试,能够喷涂合格车身,双方方可签署调试结束报告,即初验收报告。


After the commissioning, the bidder is responsible for the trial production of the body provided by the tenderer, and the trial production shall be carried out under full load conditions in accordance with the tenderer's work system.

调试结束后,由投标方负责对招标方提供的车身进行试生产,试生产应按照招标方工作制在满负荷条件下进行。


8.1.4 Final acceptance

8.1.4 终验收


According to the requirements of the tenderer, after the installation and commissioning of the equipment is completed, from the SOPAt the beginning, there will be no quality problems after normal production of 5000 vehicles or mass production for 6 months; After meeting the technical requirements and accessories, agreements and acceptance basis signed by both parties, and ensuring that the system can continue and stabilize normal production. The tenderer and the bidder shall carry out the final acceptance according to the content of the contract and the standards mentioned therein, and the bidder must rectify the unqualified project within a time limit. During the trial production period, the bidder cooperates with the tenderer to make daily records of the production and equipment operation as the original basis for final acceptance.

按招标方要求在设备安装调试完成后,从SOP