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New welding Assembly LINE (common)
新焊接装配线（通用）

For FRONT FLOOR & REAR FLOOR (AMA01 + AMA02 + FM)
用于前地板和后地板（AMA01 + AMA02 + FM）

NEW JIGS & EQUPMENIS FOR RRONTROOR & REAR ROOR AMA01 & AMA02
用于前地板和后地板 AMA01 & AMA02 的新夹具及设备

  • Commonize Assembly Jigs & Equipments for AMA01 & AMA02 + FM (AMA06)
    通用化 AMA01 & AMA02 + FM（AMA06）的装配夹具及设备
  • Integrate to the existing process, J ig & equipment at Fr Flr & Rr Fir Line
    将其集成到现有的过程，Fr Flr & Rr Fir 线上的夹具及设备

UNDERBODY SUB LINE (FF,RF)
底盘子线（FF,RF）

Attached 1: Summary of AMA01/AMA02 Assembly Process Layout
附件 1: AMA01/AMA02 装配工艺布局概述
LINE LAYOUT  工艺布局 Front Floor Assembly Line
前地板装配线
FRONT FLOOR LINE  FRONT   FLOOR   LINE  {:[" FRONT "],[" FLOOR "],[" LINE "]:}\begin{gathered} \text { FRONT } \\ \text { FLOOR } \\ \text { LINE } \end{gathered}
BOP Front Floor AMAO1  前地板 BOP AMAO1
2 ∞ 2 ∞ 2oo2 \infty		 Station  工位 Process Description  工序描述 Operation  操作 Category  类别 Equipment & Robot  设备 & 机器人 Assembly Process  装配工艺 Remark  备注
FF#05 Sealant  密封剂 Auto  自动 New  新 2u New Robot Sealing
2U 新机器人密封		 Exclusive AMA02  专属 AMA02 ICE & PHEV  混合动力及 PHEV
FF#10 GEO Manual  手动 New  新 Portable Spot Welding  移动式点焊 Common  常用
FF#20 GEO Manual  手动 New  新 Portable Spot Welding  移动式点焊 Common  常用
FF#30 Respot  重焊 Manual  手动 New  新 Portable Spot Welding  移动式点焊 Common  常用
ont Floor AM  地面 AM FF#40 Respot  重焊 Manual  手动 New  新 Portable Spot Welding  移动式点焊 Common  常用
1 ∞ 1 ∞ 1oo1 \infty FF#50 Vin Marking  车辆标识 Auto  自动 Reuse/Modify  重用/修改 VIN Machine  VIN 机床 Common  常用 Modify jig  修改治具
FF#60 Handling + Stud + Sealant
操作 + 螺柱 + 密封胶		 Auto  自动 Reuse/Modify  重用/修改 1u New Robot Sealant for AMA02 + 1u Reuse 7 axis Handling Robot (PSA) for transfer part to ER Line
新的 1 轴机器人密封剂用于 AMA02 + 1 轴重用处理机器人（PSA）用于转移到 ER 线		 Common  常用
Shuttle  载具 Transfer  转移 New  新 add Shuttle Transfer EQMNT (FF#10-FF#50)
添加 Shuttle Transfer 设备 (FF#10-FF#50)		 Common  常用
Comment: Saga MC2 Frt Flr currently manual transfer using hoist, no shuttle transfer. VIN machine: Borries, PLC: Mitsubishi, Sealant pump brand: Graco/SCA, Brand list will be provided later
备注: Saga MC2 前地板目前使用吊机手动转移，没有滑橇转移。VIN 机: Borries，PLC: Mitsubishi，密封胶泵品牌: Graco/SCA，品牌列表稍后提供
REAR FLOOR LINE  REAR   FLOOR   LINE  [[" REAR "],[" FLOOR "],[" LINE "]]\begin{array}{|c|} \hline \text { REAR } \\ \text { FLOOR } \\ \text { LINE } \end{array}
BoP Rear Floor AMA01
后地板 BoP AMA01		 Rear Floor Assembly Line
后地板装配线
Station  工位 Description  描述 Operation  操作 Category  类别 Equipment & Robot  设备 & 机器人 Assembly Process  装配工艺 Remark  备注
RF#10 GEO Manual  手动 New  新 Portable Spot Welding  移动式点焊 Exclusive AMA02  专属 AMA02 ICE & PHEV  混合动力及 PHEV
RF#20 GEO Manual  手动 New  新 Portable Spot Welding  移动式点焊 Common  常用
RF#30 GEO Manual  手动 New  新 Portable Spot Welding  移动式点焊 Common  常用 Frame assy  框架组件
RF#40 Sealant  密封剂 Auto  自动 New  新 2u New Robot sealing
2u 新机器人密封		 Common  常用
RF#50 GEO + Rear End
GEO + 后端		 Manual  手动 Reuse/Modify  重用/修改 Portable Spot Welding  移动式点焊 Common  常用 Modify jig  修改治具
6 ⇀ ∣ 6 ⇀ 6 ⇀ ∣ 6 ⇀ 6^(⇀)∣6^(⇀)\stackrel{\rightharpoonup}{6} \mid \stackrel{\rightharpoonup}{6} RF#60 Respot  重焊 Auto  自动 New  新 Re-use 2u Robot (PSA) for spot welding process
重新使用 2u 机器人（PSA）进行点焊工艺		 Common  常用
RF#70 D/L  下载 Auto  自动 Reuse/Modify  重用/修改 Common  常用
Shulttle Transfer  转移 New  新 add Shuttle Transfer EQMNT (RF#20 - RF#70)
添加穿梭转移设备 (RF#20 - RF#70)		 Common  常用
*Reuse robot need to be dismantled, relocate and install & integrate by jig maker *New robot purchase and integration is under supplier.
*需要拆卸、重新定位和安装并由夹具制造商集成的旧机器人 *新机器人的采购和集成由供应商负责。
LINE LAYOUT Front Floor Assembly Line " FRONT FLOOR LINE " https://cdn.mathpix.com/cropped/2025_04_14_afff4445eb145bd40fa2g-2.jpg?height=594&width=390&top_left_y=557&top_left_x=332 BOP Front Floor AMAO12oo Station Process Description Operation Category Equipment & Robot Assembly Process Remark FF#05 Sealant Auto New 2u New Robot Sealing Exclusive AMA02 ICE & PHEV FF#10 GEO Manual New Portable Spot Welding Common FF#20 GEO Manual New Portable Spot Welding Common FF#30 Respot Manual New Portable Spot Welding Common ont Floor AM FF#40 Respot Manual New Portable Spot Welding Common 1oo FF#50 Vin Marking Auto Reuse/Modify VIN Machine Common Modify jig https://cdn.mathpix.com/cropped/2025_04_14_afff4445eb145bd40fa2g-2.jpg?height=108&width=266&top_left_y=921&top_left_x=899 FF#60 Handling + Stud + Sealant Auto Reuse/Modify 1u New Robot Sealant for AMA02 + 1u Reuse 7 axis Handling Robot (PSA) for transfer part to ER Line Common Shuttle Transfer New add Shuttle Transfer EQMNT (FF#10-FF#50) Common Comment: Saga MC2 Frt Flr currently manual transfer using hoist, no shuttle transfer. VIN machine: Borries, PLC: Mitsubishi, Sealant pump brand: Graco/SCA, Brand list will be provided later [" REAR FLOOR LINE "] https://cdn.mathpix.com/cropped/2025_04_14_afff4445eb145bd40fa2g-2.jpg?height=572&width=431&top_left_y=1227&top_left_x=330 BoP Rear Floor AMA01 Rear Floor Assembly Line Station Description Operation Category Equipment & Robot Assembly Process Remark RF#10 GEO Manual New Portable Spot Welding Exclusive AMA02 ICE & PHEV RF#20 GEO Manual New Portable Spot Welding Common RF#30 GEO Manual New Portable Spot Welding Common Frame assy RF#40 Sealant Auto New 2u New Robot sealing Common RF#50 GEO + Rear End Manual Reuse/Modify Portable Spot Welding Common Modify jig 6^(⇀)∣6^(⇀) RF#60 Respot Auto New Re-use 2u Robot (PSA) for spot welding process Common https://cdn.mathpix.com/cropped/2025_04_14_afff4445eb145bd40fa2g-2.jpg?height=54&width=118&top_left_y=1642&top_left_x=912 RF#70 D/L Auto Reuse/Modify Common Shulttle Transfer New add Shuttle Transfer EQMNT (RF#20 - RF#70) Common *Reuse robot need to be dismantled, relocate and install & integrate by jig maker *New robot purchase and integration is under supplier. | LINE LAYOUT | | | Front Floor Assembly Line | | | | | | | | :---: | :---: | :---: | :---: | :---: | :---: | :---: | :---: | :---: | :---: | | $\begin{gathered} \text { FRONT } \\ \text { FLOOR } \\ \text { LINE } \end{gathered}$ | ![](https://cdn.mathpix.com/cropped/2025_04_14_afff4445eb145bd40fa2g-2.jpg?height=594&width=390&top_left_y=557&top_left_x=332) | BOP Front Floor AMAO1$2 \infty$ | Station | Process Description | Operation | Category | Equipment & Robot | Assembly Process | Remark | | | | | FF#05 | Sealant | Auto | New | 2u New Robot Sealing | Exclusive AMA02 | ICE & PHEV | | | | | FF#10 | GEO | Manual | New | Portable Spot Welding | Common | | | | | | FF#20 | GEO | Manual | New | Portable Spot Welding | Common | | | | | | FF#30 | Respot | Manual | New | Portable Spot Welding | Common | | | | | ont Floor AM | FF#40 | Respot | Manual | New | Portable Spot Welding | Common | | | | | $1 \infty$ | FF#50 | Vin Marking | Auto | Reuse/Modify | VIN Machine | Common | Modify jig | | | | ![](https://cdn.mathpix.com/cropped/2025_04_14_afff4445eb145bd40fa2g-2.jpg?height=108&width=266&top_left_y=921&top_left_x=899) | FF#60 | Handling + Stud + Sealant | Auto | Reuse/Modify | 1u New Robot Sealant for AMA02 + 1u Reuse 7 axis Handling Robot (PSA) for transfer part to ER Line | Common | | | | | | | Shuttle | Transfer | New | add Shuttle Transfer EQMNT (FF#10-FF#50) | Common | | | | | | Comment: Saga MC2 Frt Flr currently manual transfer using hoist, no shuttle transfer. VIN machine: Borries, PLC: Mitsubishi, Sealant pump brand: Graco/SCA, Brand list will be provided later | | | | | | | | $\begin{array}{\|c\|} \hline \text { REAR } \\ \text { FLOOR } \\ \text { LINE } \end{array}$ | ![](https://cdn.mathpix.com/cropped/2025_04_14_afff4445eb145bd40fa2g-2.jpg?height=572&width=431&top_left_y=1227&top_left_x=330) | BoP Rear Floor AMA01 | Rear Floor Assembly Line | | | | | | | | | | | Station | Description | Operation | Category | Equipment & Robot | Assembly Process | Remark | | | | | RF#10 | GEO | Manual | New | Portable Spot Welding | Exclusive AMA02 | ICE & PHEV | | | | | RF#20 | GEO | Manual | New | Portable Spot Welding | Common | | | | | | RF#30 | GEO | Manual | New | Portable Spot Welding | Common | Frame assy | | | | | RF#40 | Sealant | Auto | New | 2u New Robot sealing | Common | | | | | | RF#50 | GEO + Rear End | Manual | Reuse/Modify | Portable Spot Welding | Common | Modify jig | | | | $\stackrel{\rightharpoonup}{6} \mid \stackrel{\rightharpoonup}{6}$ | RF#60 | Respot | Auto | New | Re-use 2u Robot (PSA) for spot welding process | Common | | | | | ![](https://cdn.mathpix.com/cropped/2025_04_14_afff4445eb145bd40fa2g-2.jpg?height=54&width=118&top_left_y=1642&top_left_x=912) | RF#70 | D/L | Auto | Reuse/Modify | | Common | | | | | | | Shulttle | Transfer | New | add Shuttle Transfer EQMNT (RF#20 - RF#70) | Common | | | | | | *Reuse robot need to be dismantled, relocate and install & integrate by jig maker *New robot purchase and integration is under supplier. | | | | | | |

EQUIPMENT & PROCESS PLANNING AMA01 & AMA02
设备及工艺规划 AMA01 & AMA02

Front Floor Line  前地板线
Items  项目 AMA01 AMA02-ICE AMA02-HEV
Change Content  修改内容
Patch FrtFloor  贴合前地板

- 继承自 AMA01。 - 贴合前地板是不同的部件和数量。 - 与 AMA01 的设计结构不同（短 70 毫米，宽 120 毫米增加）
- Carry forward from AMA01.
- Patch Frt Floor is different part and quantity.
- Different design structure to AMA01 ( Shorter -70 mm & wider +120 mm )
- Carry forward from AMA01. - Patch Frt Floor is different part and quantity. - Different design structure to AMA01 ( Shorter -70 mm & wider +120 mm )| - Carry forward from AMA01. | | :--- | | - Patch Frt Floor is different part and quantity. | | - Different design structure to AMA01 ( Shorter -70 mm & wider +120 mm ) |

- 仅前地板侧梁是从 AMA01 延续下来的 - 前地板补片遵循 ICE
- Only Side sill Frt Flr is carry over from AMA01
- Patch Frt Flr follows ICE
- Only Side sill Frt Flr is carry over from AMA01 - Patch Frt Flr follows ICE| - Only Side sill Frt Flr is carry over from AMA01 | | :--- | | - Patch Frt Flr follows ICE |
Data Received status  数据接收状态 FDJ - 27 th 27 th  27^("th ")27^{\text {th }} Nov 2024
FDJ - 27 th 27 th  27^("th ")27^{\text {th }} 2024 年 11 月		 Vo-30 th th  ^("th "){ }^{\text {th }} Dec 2024  Vo-30 th th  ^("th "){ }^{\text {th }} 2024 年 12 月 V0-13 th th  ^("th "){ }^{\text {th }} Jan 2025  V0-13 th th  ^("th "){ }^{\text {th }} 2025 年 1 月
No. of Jig  夹具数量 6u (common AMA01/AMA02)  6u（通用 AMA01/AMA02）
Weld Gun Quantity  焊枪数量 12u
Robot  机器人 4u ( 1u Robot for Handling - Reuse, 3u Robot Sealant - new)
4u (1u 机器人用于搬运 - 重复使用，3u 机器人密封剂 - 新的)

备注: 重复使用的机器人-Yaskawa，新的机器人 - Kuka/ABB
Note: Reuse robot-Yaskawa,
new) New robot - Kuka/ABB
Note: Reuse robot-Yaskawa, new) New robot - Kuka/ABB| | Note: Reuse robot-Yaskawa, | | :--- | :--- | | new) | New robot - Kuka/ABB |
Sealant Pump  密封泵 2 u  2 个
Transfer Process  转移过程 Shuttle  载具
Items AMA01 AMA02-ICE AMA02-HEV Change Content https://cdn.mathpix.com/cropped/2025_04_14_afff4445eb145bd40fa2g-3.jpg?height=502&width=687&top_left_y=435&top_left_x=670 Patch FrtFloor https://cdn.mathpix.com/cropped/2025_04_14_afff4445eb145bd40fa2g-3.jpg?height=535&width=766&top_left_y=402&top_left_x=2359 "- Carry forward from AMA01. - Patch Frt Floor is different part and quantity. - Different design structure to AMA01 ( Shorter -70 mm & wider +120 mm )" "- Only Side sill Frt Flr is carry over from AMA01 - Patch Frt Flr follows ICE" Data Received status FDJ - 27^("th ") Nov 2024 Vo-30 ^("th ") Dec 2024 V0-13 ^("th ") Jan 2025 No. of Jig 6u (common AMA01/AMA02) Weld Gun Quantity 12u Robot 4u ( 1u Robot for Handling - Reuse, 3u Robot Sealant - new) " Note: Reuse robot-Yaskawa, new) New robot - Kuka/ABB" Sealant Pump 2 u Transfer Process Shuttle | Items | AMA01 | AMA02-ICE | AMA02-HEV | | :---: | :---: | :---: | :---: | | Change Content | ![](https://cdn.mathpix.com/cropped/2025_04_14_afff4445eb145bd40fa2g-3.jpg?height=502&width=687&top_left_y=435&top_left_x=670) | Patch FrtFloor | ![](https://cdn.mathpix.com/cropped/2025_04_14_afff4445eb145bd40fa2g-3.jpg?height=535&width=766&top_left_y=402&top_left_x=2359) | | | | - Carry forward from AMA01. <br> - Patch Frt Floor is different part and quantity. <br> - Different design structure to AMA01 ( Shorter -70 mm & wider +120 mm ) | - Only Side sill Frt Flr is carry over from AMA01 <br> - Patch Frt Flr follows ICE | | Data Received status | FDJ - $27^{\text {th }}$ Nov 2024 | Vo-30 ${ }^{\text {th }}$ Dec 2024 | V0-13 ${ }^{\text {th }}$ Jan 2025 | | No. of Jig | 6u (common AMA01/AMA02) | | | | Weld Gun Quantity | 12u | | | | Robot | 4u ( 1u Robot for Handling - Reuse, 3u Robot Sealant - new) | | Note: Reuse robot-Yaskawa, <br> new) New robot - Kuka/ABB | | Sealant Pump | 2 u | | | | Transfer Process | Shuttle | | |