目 录
一、锅炉产品合格证…………………………………………………………3
1. Сертификат изделия котла………………………………………………3
The boiler product certificate
Сертификат на продукцию котла
二、锅炉产品数据表…………………………………………………………4
2. Паспорт изделия котла……………………………………………………4
The boiler product data sheet
Технический паспорт изделия котла
三、 主要受压元件化学成份及机械性能数据表…………………………..6
3. Паспорт химического состава и механических свойств основных компонентов давления……………..6
The chemical composition and mechanical properties of the main pressure components
Химический состав и механические свойства основных компонентов давления.
四、焊缝射线检测报告………………………………………………………10
4. Акт радиографического контроля сварного шва…………………10
Weleld ray detection report
Отчет об обнаружении сварочных лучей
五、焊缝磁粉检测报告………………………………………………………13
5. Отчет о магнитопорошковой проверке сварного шва………………………13
Welding magnetic powder detection report
Отчет об обнаружении сварочного магнитного порошка
六、焊缝超声检测报告………………………………………………………15
6. Отчет ультразвукового контроля сварных швов……………………15
Weleld ultrasonic test report
Отчет об ультразвуковых испытаниях Welded
七、锅炉本体水压试验报告…………………………………………………18
7. Протокол испытания гидравлическим давлением корпуса котла…………………18
Hydrostatic test report of the boiler body
Протокол гидростатических испытаний корпуса котла
八、其它事项…………………………………………………………………20
8. Прочие вопросы……………………………………20
Other business
Другой бизнес
锅炉产品合格证 Boiler product certificate 编号:FJA80004 | |||
制造单位名称 Manufacturing unit | 河南省四通锅炉有限公司 Henan Province Sitong Boiler Co., ltd | ||
产品制造地址 Product manufacturing address | 河南省周口市太康县产业集聚区阳夏路 Jiangxia Road, Taikang County, Industrial Cluster Area, Zhoukou City, Henan Province | ||
统一社会信用代码 Unified social credit code | 91411600744067427X | 制造许可证编号 Manufacturing License No | TS2110150-2027 |
制造许可级别 Manufacturing license level | A | 产品名称 product name | 燃油(气)蒸汽锅炉 Fuel oil (gas) steam boiler |
产品型号 product model | WNS1-1.0-Y.Q | 产品编号 identification of product | FJA80004 |
设备代码 device code | 110010150202400004 | 设备级别 Device level | B |
制造日期: 2024 年05月 Manufacturing Date: May , 2024 | |||
本产品在制造过程中经过质量检验,符合《锅炉安全技术规程》及其设计图样、相应技术标准和订货合同的要求。 The product has undergone quality inspection in the manufacturing process, and meets the requirements of the Boiler Safety Technical Regulations, its design drawings, corresponding technical standards and order contract. 检验责任工程师(签章): 日期:2024年05月29日 Inspection Engineer (Signature): Date: May 29,2024 质量保证工程师(签章): 日期:2024年05月29日 Quality Assurance Engineer (Signature): Date: May 29,2024 (产品质量检验专用章) Product quality inspection special stamp 2024年05月29日 May 29,2024 |
二、锅炉产品数据表 Boiler product certificate 编号:FJA80004 | |||||||||||
设备类别 Equipment category | 承压蒸汽锅炉 Pressure steam boiler | 产品名称 product name | 燃油(气)蒸汽锅炉 Fuel (gas) steam boiler | ||||||||
产品型号 Product number | WNS1-1.0-Y.Q | 产品编号 Product number | FJA80004 | ||||||||
设备代码 Device code | 110010150202400004 | 设备级别 Equipment leve | B | ||||||||
设计 文件 鉴定 Design document identification | 设计文件鉴定日期 Design document identification date | / | 鉴定报告编号 Identification report number | / | |||||||
鉴定机构名称 Name of the identification institution | / | ||||||||||
主要参数 main parameter | 额定蒸发量(热功率) Ratedevaporation amount(thermal power) | 1 t/h | 额定工作压力 nominal working pressure | 1.0 MPa | |||||||
额定工作温度Rated working temperature | 184 ℃ | 设计热效率 design thermal efficiency | 油95.09%/气95% Oil is 95.09% / gas is 95% | ||||||||
给水温度 Water supply temperature | 20 ℃ | 额定出水(油)/回水 (油)温度 Rated outgoing water (oil) / return water (Oil) Temperature | / ℃ | ||||||||
整装锅炉本体液压 试验介质/压力Complete the boiler body hydraulic pressure Test medium / pressure | 水/1.4 MPa | 有机热载体锅炉气密 试验介质/压力 Organic heat carrier boiler is gas-tight Test medium / pressure | / MPa | ||||||||
再热器进/出口温度 Reheater inlet / outlet temperature | / ℃ | 再热器进/出口压力 Reheater inlet / outlet pressure | / MPa | ||||||||
燃烧方式 Combustion method | 室燃 Chamber burning | 燃料(或者热源)种类 Fuel (or heat source) type | 轻油/天然气 Light oil / natural gas | ||||||||
主要受压 元件 Main pressure parts | 材料 material | 壁厚 (mm)Wall thickness mm | 无损检测Nondestructive testing | 热处理 Heat treatment | 水(耐)压试验 Water (resistant) pressure test | ||||||
方法method | 比例% proportion | 温度 (℃)Temperature | 时间 (h) Time | 介质 medium | 压力 (MPa) Pressure | ||||||
锅筒 Drum | Q245R | 12 | RT | 100 | / | / | / | / | |||
安全阀数据 Safety valve data | |||||||||||
型号 model | 规格 specification | 数量 Quantity | 制造单位名称 Name of manufacturing unit | ||||||||
A48Y-16C | DN40 | 2台 | 宇明阀门有限公司Yuming Valve Co., Ltd | ||||||||
制造 监检 情况Manufacturing supervision and inspection | 监检机构Inspection agency | / | |||||||||
社会统一信用代码 Social unified credit code | / | 机构核准证编号Institutional Approval Certificate No | / |
三、主要受压元件材料化学成份及机械性能数据表 The main components of the pressure components chemical composition and mechanical properties data 产品编号:FJA80004 | |||||||||
序 号 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | |
零件名称 Part Name | 锅壳筒体 Pot shell cylinder body | 前、后管板Front, rear tube board | 波纹炉胆Wave grain furnace bile | 回燃室筒体Recombustion chamber cylinder | 回燃室管板Recombustion chamber tube plate | 检查孔筒体Check the cylinder body | 螺纹烟管Threaded pipe | 人孔圈Human hole circle | |
材 料material | 牌 号 Card, number | Q245R | Q245R | Q245R | Q245R | Q245R | 20 | 20 | 20 |
标准号Standard No | GB/T713 | GB/T713 | GB/T713 | GB/T713 | GB/T713 | GB/T3087 | GB/T3087 | GB/T3087 | |
规格mm specifications | 12 | 14 | 10 | 16 | 12 | Ф426×10 | Ф51×3 | ф377×20 | |
材检号Material inspection number | g23-12-18 | g23-14-3 | g23-10-9 | g23-16-5 | g23-12-18 | G22-10/426-3 | G23-3/51-31 | G23-20/377-1 | |
化 学 成 份 (%)chemical composition | 碳 C | 0.16 | 0.17 | 0.17 | 0.17 | 0.16 | 0.18 | 0.20 | 0.20 |
锰 Mn | 0.54 | 0.56 | 0.55 | 0.55 | 0.54 | 0.63 | 0.46 | 0.47 | |
硅 Si | 0.18 | 0.19 | 0.26 | 0.18 | 0.18 | 0.26 | 0.24 | 0.31 | |
硫 S | 0.008 | 0.006 | 0.001 | 0.007 | 0.008 | 0.004 | 0.005 | 0.003 | |
磷 P | 0.011 | 0.021 | 0.012 | 0.016 | 0.011 | 0.021 | 0.011 | 0.025 | |
铬 Cr | 0.04 | 0.05 | 0.03 | 0.05 | 0.04 | 0.03 | 0.02 | 0.01 | |
镍 Ni | 0.03 | 0.02 | 0 | 0.04 | 0.03 | 0.02 | 0.02 | 0.01 | |
铜 Cu | 0.09 | 0.08 | 0.02 | 0.07 | 0.09 | 0.01 | 0.01 | 0.014 | |
铝 Alt | 0.035 | 0.03 | 0.034 | 0.038 | 0.035 | / | / | / | |
力 学 性 能 mechanical property | 抗拉强度Rm (MPa) tensile strength | 453 | 457 | 441 | 439 | 453 | 458/466 | 470/465 | 515/489 |
屈服强度ReL (MPa) yield strength | 341 | 338 | 316 | 320 | 341 | 262/278 | 280/275 | 320/368 | |
伸长率 A (%) elongation | 29.5 | 34.5 | 30.5 | 33 | 29.5 | 29/30 | 29/27 | 28/29.5 | |
V型冲击KV2 (J)Type V Impact KV2 | 172/162/165 | 121/82/87 | 90/125/96 | 130/155/138 | 172/162/165 | / | / | / | |
弯曲180° d=1.5a winding | 合格 qualified | 合格 qualified | 合格qualified | 合格qualified | 合格qualified | / | 合格 qualified | / | |
工艺 性能 processing property | 压扁 flaser | / | / | / | / | / | / | 合格 qualified | 合格 qualified |
扩口 flaring | / | / | / | / | / | / | / | / | |
无损 检测 nondestructive examination | ET | / | / | / | / | / | 漏磁合格Glare qualified | 合格 qualified | 漏磁合格Glare qualified |
UT | / | / | / | / | / | / | 合格 qualified | / | |
水压 water gage | / | / | / | / | / | / | / | / | |
低倍组织 water gage | / | / | / | / | / | 合格 qualified | / | / | |
T型接头角焊缝 T joint | / | / | / | / | / | / | / | / | |
熔敷金属纵向弯曲Melting the metal bends longitudinally | / | / | / | / | / | / | / | / | |
焊缝射线探伤Detecting the weld ray | / | / | / | / | / | / | / | / | |
交货状态 condition of delivery | 热轧 hot rolling | 热轧 hot rolling | 热轧 hot rolling | 热轧 hot rolling | 热轧 hot rolling | 热轧 hot rolling | 正火normalization | 热轧 hot rolling | |
填表/时间 Fill in the form / time | 潘凌云 2024年05月29日 | 审核/时间 Review / Time | 冯会敏 2024年05月29日 |
注:本表所列化学成分及力学性能系指经复验合格后质保书上的数据。
Примечание: Химический состав и механические свойства, указанные в данной таблице, относятся к данным гарантии после прохождения повторной проверки.
Note: The chemical composition and mechanical properties listed in this table refer to the data on the warranty after re-inspection.
Примечание. Химический состав и механические свойства, указанные в этой таблице, относятся к данным гарантии после повторной проверки.
三、主要受压元件材料化学成份及机械性能数据表(续) The main components of the pressure components chemical composition and mechanical properties data 产品编号:FJA80004 | ||||||||||
序 号 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | |||
零件名称 Part Name | 手孔圈 Hand hole circle | 拉杆 straining beam | 焊条 welding rod | 焊条 welding rod | 氩弧焊丝Argon arc welding wire | 埋弧焊丝Buried arc welding wire | 焊剂 flux | |||
材 料material | 牌 号 Card, number | 20 | 20 | J422 | J422 | TG50 | H08A | SJ101 | ||
标准号 Standard No | GB/T3087 | GB/T699 | GB/T5117 NB/T47018 | GB/T5117 NB/T47018 | GB/T39280 NB/T47018 | GB/T5293 NB/T47018 | GB/T5293 NB/T47018 | |||
规格mm specifications | ф108×6 | ф30 | ф3.2 | ф4.0 | ф2.5 | ф4.0 | 10-40目 | |||
材检号Material inspection number | G23-6/108-4 | Y23-30-1 | TJ23-3.2-2 | TJ23-4.0-2 | YS23-2.5-2 | S23-4.0-2 | S23-101-2 | |||
化 学 成 份 (%)chemical composition | 碳 C | 0.21 | 0.20 | 0.072 | 0.095 | 0.075 | 0.068 | / | ||
锰 Mn | 0.43 | 0.49 | 0.31 | 0.40 | 1.47 | 0.48 | / | |||
硅 Si | 0.27 | 0.25 | 0.18 | 0.16 | 0.82 | 0.023 | / | |||
硫 S | 0.0081 | 0.004 | 0.008 | 0.012 | 0.01 | 0.008 | 0.026 | |||
磷 P | 0.018 | 0.017 | 0.020 | 0.022 | 0.019 | 0.016 | 0.032 | |||
铬 Cr | 0.063 | 0.03 | 0.038 | 0.044 | 0.025 | 0.017 | / | |||
镍 Ni | 0.042 | 0.01 | 0.011 | 0.007 | 0.005 | 0.009 | / | |||
铜 Cu | 0.033 | 0.01 | / | / | 0.1 | 0.10 | / | |||
铝 Alt | / | / | / | / | / | / | / | |||
力 学 性 能 mechanical property | 抗拉强度Rm (MPa) tensile strength | 481/481 | 合格 | 494 | 494 | 558 | 489 | 552 | ||
屈服强度ReL (MPa) yield strength | 322/326 | 合格 | 406 | 406 | 450 | 381 | 455 | |||
伸长率 A (%) elongation | 32.5/32.5 | 合格 | 27.5 | 28 | 27 | 30 | 29 | |||
V型冲击KV2 (J)Type V Impact KV2 | / | / | (0℃) 86/83/88 | (0℃) 86/81/88 | (0℃) 127/123/110 | (-20℃) 95/92/88 | (-40℃) 108/112/116 | |||
弯曲180° d=1.5a winding | / | / | / | / | / | / | / | |||
工艺 性能 processing property | 压扁 flaser | 合格 qualified | / | / | / | / | / | / | ||
扩口 flaring | / | / | / | / | / | / | / | |||
无损 检测 nondestructive examination | ET | 合格 qualified | / | / | / | / | / | / | ||
UT | 合格 qualified | / | / | / | / | / | / | |||
水压 water gage | / | / | / | / | / | / | / | |||
低倍组织 water gage | / | / | / | / | / | / | / | |||
T型接头角焊缝 T joint | / | / | 合格 qualified | 合格 qualified | / | / | / | |||
熔敷金属纵向弯曲Melting the metal bends longitudinally | / | / | 合格 qualified | 合格 qualified | 合格 qualified | 合格 qualified | / | |||
焊缝射线探伤Detecting the weld ray | / | / | Ⅰ级 | Ⅰ级 | Ⅰ级 | Ⅰ级 | Ⅰ级 | |||
交货状态 condition of delivery | 热轧 hot rolling | 热轧 hot rolling | / | / | / | / | / | |||
填表/时间 Fill in the form / time | 潘凌云 2024年05月29日 | 审核/时间 Review / Time | 冯会敏 2024年05月29日 |
注:本表所列化学成分及力学性能系指经复验合格后质保书上的数据。
Примечание: Химический состав и механические свойства, указанные в данной таблице, относятся к данным гарантии после прохождения повторной проверки.
Note: The chemical composition and mechanical properties listed in this table refer to the data on the warranty after re-inspection.
Примечание. Химический состав и механические свойства, указанные в этой таблице, относятся к данным гарантии после повторной проверки.
四、焊缝射线检测报告Weld seam ray detection report | ||||||||||||||||||||
工件参数 及检测设备器材 检 测 技 术 参 数 | 依据工艺规程According to the process procedures | 射线检测记录 Ray detection records | 报告编号 report number | FJA80004-RT-03 | ||||||||||||||||
产品型号 product model | FJA80004 | 承压设备类别Pressure equipment category | 承压蒸汽锅炉 Pressure steam boiler | |||||||||||||||||
产品编号 identification of product | WNS1-1.0-YQ | 受检工件名称 Name of the inspected workpiece | 筒体 纵 .环缝 Tube itudinal. Ring seam | |||||||||||||||||
源种类及设备型号Source type and equipment model | X射线XXGHz-2505/XXGH-3505Z | 检测时机 The timing of detection | 焊后 postwelding | |||||||||||||||||
焦点尺寸 focal spot size | 1.0×2.5mm/1.0×3.6mm | 热处理状态as-heat-treated | / | |||||||||||||||||
材质及规格尺寸Material and specifications and dimensions | Q245Rφ1400*3060*12/14mm φ550*2210*10/12*16φ1000*560*12/16mm | 检测部位 Detection site | 焊缝及相邻5mm母材区域Welds and adjacent 5mm base area | |||||||||||||||||
检测表面状态Detection of surface status | 打磨 目视合格 Grishing visually qualified | 胶片规格及类别 Film specifications and categories | 80×300 mm 乐凯C5 | |||||||||||||||||
坡口型式及焊接方法Slope type and welding method | I 埋弧自动焊 v氩弧焊/手工焊 I submerged arc automatic welding v argon arc welding / manual welding | 增感方式 Increase the sense of way | Pb 前0.03 后0.03 | |||||||||||||||||
像质计型号 Like a quality meter model | Fe10-16 | 显定影配方 Provision formulation | 乐凯套药 Le Kai set of medicine | |||||||||||||||||
检测标准CoD | NB/T47013.2-2015 | 冲洗条件 Rinse conditions | 5 min;温度 20 ℃手工冲洗 5 min; hand rinse at 20℃ | |||||||||||||||||
检测技术等级 Test technology level | AB级 AB level | 底片黑度photographic density | 2.0~4.5 | |||||||||||||||||
合格级别 Qualified level | II级 | 验收标准 acceptance level | 《锅炉安全技术规程》Boiler safety and technical regulations | |||||||||||||||||
检测部位及焊缝编号Test site and weld joint number | 锅壳筒体 Pot shell cylinder body | 炉胆体 The furnace bile body | 回燃室 Recombustion chamber | |||||||||||||||||
环缝 circular seam | 纵缝 longitudinal suture | 环缝 circular seam | 纵缝 | 环缝 circular seam | 纵缝 longitudinal suture | |||||||||||||||
材料厚度 mm Material thickness | 12/14 | 12 | 10 | 10 | 12/16 | 16 | ||||||||||||||
透照方式及技术Transillumination method and technology | 中心透照Center through the photo | 单壁透照Single wall according to | 中心透照Center through the photo | 单壁透照 Single wall according to | 中心透照Center through the photo | 单壁透照Single wall according to | ||||||||||||||
像质计摆放位置 The position of the quality meter | 源侧 Source side | 源侧 Source side | 源侧 Source side | 源侧 Source side | 源侧 Source side | 源侧 Source side | ||||||||||||||
标记放置位置 Tagged placement | 胶片侧F ilm side | 胶片侧 Film side | 胶片侧 Film side | 胶片侧 Film side | 胶片侧 Film side | 胶片侧 Film side | ||||||||||||||
焦距F mm focal length | 714 | 800 | 287/225 | 700 | 564 | 700 | ||||||||||||||
管电压(KV) tube voltage | 230/190 | 190 | 150 | 180 | 180 | 180 | ||||||||||||||
管电流 mA tube current | 5 | 5 | 5 | 5 | 5 | 5 | ||||||||||||||
曝光时间 min exposure time | 10/4 | 4 | 3 | 3 | 3.5 | 3.5 | ||||||||||||||
像质计灵敏度 Sensitivity like a mass meter | 12 | 12 | 13 | 13 | 12 | 12 | ||||||||||||||
焊缝长度 mm length of weld | 4471*3 | 2200+870 | 1790*2/1318 | 2210 | 3215*2 | 560 | ||||||||||||||
一次透照长度 mm One ray length | 4471 | 275/218 | 280 | 200 | 280 | 280 | ||||||||||||||
拍片张数Film number | 16*3 | 8+4 | 2*2+1 | 3 | 3*2 | 1 | ||||||||||||||
要求检测比例 % The test ratio is required | 100 | 100 | ≥20 | ≥20 | ≥20 | ≥20 | ||||||||||||||
实际检测比例 % Actual test ratio | 100 | 100 | 31/21 | 27 | 26 | 50 | ||||||||||||||
评定结果 Evaluation results | A类焊缝Class A weld | B类焊缝Class B weld | 其中相交焊缝Intersecting weld | Ⅰ级 I level | Ⅱ级 Ⅱ level | Ⅲ级 III level | Ⅳ级 Ⅳ level | 合计total | ||||||||||||
16张 | 59 张 | 8张 | 74张 | 1 张 | 0 张 | 0 张 | 75 张 | |||||||||||||
☑本台产品锅筒、炉胆纵、环焊缝按NB/T47013.2-2015检测,共发现 0 处超过标准的缺陷,其焊缝返修缺陷总长度为 0 毫米,焊缝存在的超标缺陷最高返修次数 0 次,本台产品检测一次合格率为 100 % 。 □超标缺陷部位返修后经无损检测重新判定为合格。 ☑结论:本台产品按NB/T47013.2-2015检测,射线检测技术等级为 AB 级,纵、环焊接接头质量 Ⅱ 级合格,符合《锅炉安全技术规程》标准要求。检测位置见布片示意图(另附) ☑The pot drum, furnace tank longitudinal and ring weld of the product are tested by NB/T47013.2-2015. A total of 0 defects exceeding the standard are found. The total length of the repair defects of the weld is 0 mm, and the qualified rate of the product test is 100%. □After the repair of the defective parts exceeding the standard, it is qualified after nondestructive testing. ☑Conclusion: This product is tested by NB/T47013.2-2015, ray detection technical grade is AB, longitudinal and ring welding joint quality grade is qualified, and meets the requirements of "Boiler Safety Technical Regulations". See the diagram of the cloth (attached) | ||||||||||||||||||||
报告report | 持证项目Certificate-holding project | RT-II级 | 审核Auditing | 持证项目Certificate-holding project | RT-II级 | 无损检测专用章 Special seal for nondestructive testing | ||||||||||||||
印 签signature | 印 签signature | |||||||||||||||||||
日 期 date | 2024.05.02 | 日 期 date | 2024.05.02 |
焊缝返修记录及布片示意图 Record of weld repair and schematic drawing of sheet cloth | ||||||||
布片示意图:Schematic diagram of the sheet 锅壳筒体 Pot shell cylinder body 炉胆体 The furnace bile body | ||||||||
焊缝返修记录Record of weld repair | 返修片号 Rerepair piece number | 缺陷类型 Defects type | 缺陷长度mm Defects length | 返修次数 Rerepair times | 评定结果 Evaluation results | |||
Ⅰ级 | Ⅱ级 | Ⅲ级 | ||||||
五、焊缝磁粉检测报告Weld magnetic particle test report | ||||||||||||||||||||||||||||||||||||||||
检测对象及 检 测 器 材 及 参 数 技 术 要 求 | 依据工艺规程According to the process procedures | 磁粉检测记录 Magnetic powder detection records | 报告编号 report number | FJA80004-MT-03 | ||||||||||||||||||||||||||||||||||||
产品编号identification of product | FJA80004 | 工件编号 artifact number | E1-E4 E5-E6 | |||||||||||||||||||||||||||||||||||||
部件名称 Part name | 吊耳.垫板与锅筒 ear. Mat plate and the pan cylinder | 坡口型式及焊接方法 Slope type and welding method | 手工焊 hand welding | |||||||||||||||||||||||||||||||||||||
工件规格 Workpiece specifications | 170*16/250*250*12/599*200*6mm | 材质 material quality | Q245R | |||||||||||||||||||||||||||||||||||||
检测表面状态Detection of surface status | 打磨出金属光泽 It produces a metallic luster | 热处理状态 as-heat-treated | / | |||||||||||||||||||||||||||||||||||||
检测部位 Detection site | 吊耳与垫板、垫板与锅筒角焊缝 Hanging ear and pad plate and pad plate and boiler corners | 检测时机 The timing of detection | 焊后 postwelding | |||||||||||||||||||||||||||||||||||||
仪器名称 Instrument name | 交流V型探伤仪 An AC V-type flaw detector | 仪器型号 Instrument model | CJX-220E | |||||||||||||||||||||||||||||||||||||
光照条件 Light conditions | 被检的焊缝表面光照度≥1000Ix The surface illumination of the inspected weld is 1000 Ix | 磁粉种类 Magnetic powder species | 黑水磁悬液 Black water magnetic suspension | |||||||||||||||||||||||||||||||||||||
缺陷磁痕记录方式Record of defect recording | 草图 draft | 磁悬液施加方法 Magnetic suspension application method | 喷 spurt | |||||||||||||||||||||||||||||||||||||
磁化方法Magnetization method | 磁轭连续法湿法 The magnetic yoke continuous wet method | 灵敏度试片 Sensitivity test | A1-30/100 | |||||||||||||||||||||||||||||||||||||
磁悬液浓度 Magnetic suspension concentration | 10-25/gl | 磁轭间距 Magnetic yoke spacing | 125mm | |||||||||||||||||||||||||||||||||||||
磁化电流 magnetizing current | 5A | 磁化方向 magnetization direction | 复合磁化 Composite magnetization | |||||||||||||||||||||||||||||||||||||
磁化时间 magnetizing time | 1-3s次 | 提升力 build up | ≥45N | |||||||||||||||||||||||||||||||||||||
检测比例 Proportion of detection | 100% | 合格级别 Qualified level | Ⅰ 级 I level | |||||||||||||||||||||||||||||||||||||
检测标准 CoD | NB/T47013.4-2015 | 验收标准 acceptance level | 《锅炉安全技术规程》 Boiler safety and technical regulations | |||||||||||||||||||||||||||||||||||||
检 测 部 位 缺 陷 情 况 | 序 号 | 焊缝 部件 编号 Welding part number | 检测尺寸Detect the size | 缺陷 编号Defects number | 缺陷 类型Defect type | 缺陷磁 痕尺寸 (mm) Defective magnetic mark size | 缺陷处理方式及结果 Defect treatment methods and results | 最终 评级 The final rating | 实测 比例 % Measured ratio | 检测 结论 Test conclusion | ||||||||||||||||||||||||||||||
打磨后复检缺陷Retest the defects after grinding | 补焊后复检缺陷Recheck the defects after repair welding | |||||||||||||||||||||||||||||||||||||||
性质quality | 磁痕尺寸 (mm) Magnetic mark size | 性质quality | 磁痕尺寸 (mm) Magnetic mark size | |||||||||||||||||||||||||||||||||||||
1 | E1、E3 | 372/372 | / | / | / | / | / | / | / | Ⅰ | 100% | 合格qualified | ||||||||||||||||||||||||||||
2 | E2、E4 | 1000/1000 | / | / | / | / | / | / | / | Ⅰ | 100% | 合格qualified | ||||||||||||||||||||||||||||
3 | E5、E6 | 180/180 | / | / | / | / | / | / | / | Ⅰ | 11% | 合格qualified | ||||||||||||||||||||||||||||
检测结果: ☑本台产品吊耳与垫板、垫板与锅筒焊缝按NB/T47013.4-2015检测,共发现 0 处超过标准的缺陷,其焊缝返修缺陷总长度为 0 毫米,焊缝存在的超标缺陷最高返修次数 0 次,本台产品检测一次合格率为 100 % 。 □超标缺陷部位返修后经无损检测重新判定为合格。 ☑结论:本台产品按NB/T47013.4-2015检测,吊耳与垫板、垫板与锅筒焊接接头质量 Ⅰ 级合格,符合《锅炉安全技术规程》标准要求,结论合格。 Detection result: ☑ The weld joints of the hanging ear and pad plate, pad plate and pan are tested according to NB/T47013.4-2015. A total of 0 defects exceeding the standard are found. The total length of the repair defects of the weld is 0 mm, and the qualified rate of the product is 100%. □After the repair of the defective parts exceeding the standard, it is qualified after nondestructive testing. ☑Conclusion: The product is tested according to NB/T47013.4-2015, the welding joint quality of hanging ear and pad plate, pad plate and pot cylinder is qualified, meet the standard requirements of "Boiler Safety Technical Regulations", and the conclusion is qualified. | 位置示意图:Location Schematic: Схема расположения: | |||||||||||||||||||||||||||||||||||||||
报告/级别: MT-Ⅱ Report / Level: | 审核/级别: MT-Ⅱ Audit / Level: | 无损检测专用章 Special seal for nondestructive testing | ||||||||||||||||||||||||||||||||||||||
日期: 2024年05月05日 Date: May 05,2024 | 日期: 2024年05月05日 Date: May 05,2024 | |||||||||||||||||||||||||||||||||||||||
六、焊缝超声检测报告 Weld joint ultrasonic test report | ||||||||||||||||||||||||||||||||||||||||
检 测 对 象 检 测 设 备 器 材 及 技 术 要 求 | 检测报告依据 Basis of test report | 超声检测记录 Ultrasound detection records | 报告编号 report number | FJA80004-UT-02 | ||||||||||||||||||||||||||||||||||||
产品名称 product name | 燃油气蒸汽锅炉 Fuel-fired and gas-fired steam boiler | 产品型号 product model | WNS1-1.0-Y.Q | |||||||||||||||||||||||||||||||||||||
产品编号 identification of product | FJA80004 | 承压类别 Pressure class | 承压蒸汽锅炉 Pressure steam boiler | |||||||||||||||||||||||||||||||||||||
部件名称 Part name | 后管板与检查孔T型接头 Rear tube plate and inspection plate T-type joint | 规格尺寸及材料厚度 Size and material thickness | Φ426*10/14mm | |||||||||||||||||||||||||||||||||||||
检测部位 Detection site | 角接焊缝 Corner weld | 热处理状态 as-heat-treated | / | |||||||||||||||||||||||||||||||||||||
检测表面状态 Detection of surface status | 打磨 目视合格 Grishing visually qualified | 检测时机 The timing of detection | 焊后 postwelding | |||||||||||||||||||||||||||||||||||||
焊接方法 welding method | 氩弧焊、手工焊 Argon arc welding and manual welding | 材质 material quality | Q245R/20 | |||||||||||||||||||||||||||||||||||||
仪器型号 Instrument model | PXUT-350 | 坡口形式 Slope mouth form | V | |||||||||||||||||||||||||||||||||||||
探头型号 Probe model | 2.5P13×13K2 | 评定灵敏度 Rating sensitivity | Φ2×40-18dB | |||||||||||||||||||||||||||||||||||||
标准试块 standard test block | CSK-IA CSK-IIA-1 | 扫查方式 Scan the way | 锯齿形 sawtooth | |||||||||||||||||||||||||||||||||||||
耦合剂 couplant | 工业浆糊 Industrial paste | 表面补偿 Surface compensation | 4dB | |||||||||||||||||||||||||||||||||||||
检测技术 measurement technique | 斜探头横波 Slant probe transverse wave | 检测方法 test method | A型脉冲反射法 Type-A pulse reflection method | |||||||||||||||||||||||||||||||||||||
扫描调节 Scan regulation | 深度1:1 Depth 1:1 | 检测面 Test surface | 单面单侧;斜平行扫查横向缺陷Single side; oblique parallel sweep for lateral defects | |||||||||||||||||||||||||||||||||||||
执行检测标准 Perform testing standards | NB/T47013.3-2015 | 检测技术等级及合格级别Test the technical level and the qualification level | B级 I级 | |||||||||||||||||||||||||||||||||||||
检测比例 Proportion of detection | 50% | 验收标准 acceptance level | 《锅炉安全技术规程》 Boiler safety and technical regulations | |||||||||||||||||||||||||||||||||||||
探头 probe | 晶片尺寸 The wafer size | K值 K-value | 频率 rate | 前沿 forward position | ||||||||||||||||||||||||||||||||||||
斜探头 angle beam probe | 13*13 | 2.0 | 2.5Hz | 13mm | ||||||||||||||||||||||||||||||||||||
直探头 normal probe | / | / | / | / | ||||||||||||||||||||||||||||||||||||
检测评定 结果 | 焊缝 编号welding seam No | 焊缝 长度(mm) fusion length | 检测 长度 (mm) Detection length | 缺陷 位置Defective position | 指示 长度 Mm indicating length | 埋藏 深度 Mm burial depth | 波幅(SL) ±dB amplitude | 波幅 区域Amplitude area | 评定 级别 Evaluation level | 检测 比例 % Proportion of detection | 评定 结论Evaluation conclusion | |||||||||||||||||||||||||||||
D14-1~2 | 335 | 335 | / | / | / | / | / | I | 50% | 合格qualified | ||||||||||||||||||||||||||||||
D14-3~4 | 335 | 335 | / | / | / | / | / | I | 50% | 合格qualified | ||||||||||||||||||||||||||||||
检测结果: ☑本台产品后管板与检查孔T型焊接接头按NB/T47013.3-2015检测,共发现 0 处超过标准的缺陷,其焊缝返修缺陷总长度为 0 毫米,焊缝存在的超标缺陷最高返修次数 0 次,本台产品检测一次合格率为 100 % 。 □超标缺陷部位返修后经无损检测重新判定为合格。 ☑结论:本台产品按NB/T47013.3-2015检测,超声检测技术等级为 B 级,后管板与检查孔T型焊接接头质量 I 级合格,符合《锅炉安全技术规程》标准要求。检测部位示意图(另附) Detection result ☑The T-type welded joint of the rear pipe plate and inspection hole is detected by NB/T47013.3-2015. There are 0 defects exceeding the standard, the total length of the weld repair defects is 0 mm, the maximum repair times of excessive defects in the weld is 0 times, and the qualified rate of the product is 100%. □After the repair of the defective parts exceeding the standard, it is qualified after nondestructive testing. ☑Conclusion: The product is tested by NB/T47013.3-2015, the ultrasonic testing technology grade is grade B, the rear pipe plate and the inspection hole T welding joint quality is qualified and meet the requirements of Boiler Safety Technical Specification for Boiler. Schematic diagram of the test site (also attached) | ||||||||||||||||||||||||||||||||||||||||
报告report | 持证项目Certificate-holding project | UT-II | 审核 | 持证项目Certificate-holding project | UT-II | 无损检测专用章 Special seal for nondestructive testing | ||||||||||||||||||||||||||||||||||
签 章signature | 签 章 signature | |||||||||||||||||||||||||||||||||||||||
日 期 date | 2024.05.02 | 日 期 date | 2024.05.02 |
超声波缺陷记录及检测示意图 Schematic diagram of the recording and detection of ultrasonic defects | ||||||
焊缝编号welding seam No | 分段号Segment number | 缺陷位置Defective position | 深度(mm) depth | 指示长度indicating length | 波幅amplitude | 估判性质The nature of the evaluation |
七、锅炉本体水压试验报告 Hydrostatic test report of the boiler body | |||||
产品型号 product model | WNS1-1.0-Y.Q | 产品编号 identification of product | FJA80004 | ||
额定工作压力 nominal working pressure | 1.0 MPa | 环境温度 ambient temperature | 28 C | ||
试验介质温度 Test medium temperature | 28 C | 压力表编号 Stress Table No | 6802/6803 | ||
压力表量程 Stress Table Scale | (0~2.5) MPa | 压力表精度等级 Precision level of the pressure gauge | 1.6 级 | ||
氯离子含量 Chlorine content | / mg/L | 压力表检定到期日期 Due date of pressure gauge verification | 至2024年09月11日 | ||
规程要求 水压试验曲线 The procedure requires the hydrostatic test curves |
试验压力1.4 工作压力1.0 | ||||
实际操作 水压试验曲线 Actual operation of the hydraulic test curve |
试验压力1.4 工作压力1.0 | ||||
结论:conclusion 锅炉本体按1.4MPa试验压力进行水压试验,保压20分钟后,压力降至1.0MPa检查,在受压元件金属壁和焊缝上没有水珠和水雾;试验过程中无异常响声;水压试验后,没有发现明显残余变形;试验结论:合格。 The boiler body shall conduct hydrostatic test according to 1.4MPa test pressure. After 20 minutes, the pressure drops to 1.0MPa for inspection. There is no water drop and water mist on the metal wall and weld of the pressure element; no abnormal sound during the test; after hydraulic test, no obvious residual deformation is found; test conclusion: qualified. | |||||
操作者: handlers | 检验员: checker | 检验责任人: The person responsible for inspection | |||
日期:2024年05月21日 Date: May 21,2024 | 日期:2024年05月21日 Date:May 21,2024 | 日期:2024年05月21日 Date: May 21,2024 |
八、其它事项 other business | |||||||
设计修改说明: Design modification instructions | |||||||
材料代用: Regeneration of materials | |||||||
设计用材料 Design materials | 代用材料 alternate material | ||||||
序号 order number | 零件名称 part name | 牌号 shop sign | 规格 specifications | 序号 order number | 零件名称 part name | 牌号 shop sign | 规格 specifications |
产品质量概况等: Product quality overview, etc | |||||||
编制formation: 校核 check : |