发行日期 ： | 八月 10th 2016 元 | 校订： | 4,0 |
项目： | |||
项目编号： | |||
DDD 号： | |||
编译者： | |||
OEM 参考： | |||
主题： | Sorbetteria 100 机器规格 | ||
版本已批准 | |||||
版本 | 名字 | 公司 | 页面 | 日期 | 签名 |
草案 | 迈克尔·阿尔布雷奇 | NSTC 公司 | 1-13 | 五月 11th2014 | |
草案 | 陈荣 | NRDSH 公司 | 1-36 | 五月 23RD, 2014 | |
1.0 | 陈荣 | NRDSH 公司 | 1-40 | 六月 19th, 2014 | |
2.0 | 陈荣 | NRDSH 公司 | 1-5 7 | 11月 28th, 2014 | |
3.0 | 陈荣 | NRDSH 公司 | 1-165 | 10月 30th, 2015 | |
4.0 | 陈荣 | NRDSH 公司 | 1-165 | 八月 10th， 2016 | |
规格修改表 | |||||
版本 | 项目 （技术要求 Nb) | 源语言 | 新增功能 | 日期 | 完成者 |
2.0 | 2.1.4 | 制冷系统由电磁阀调节 | 删除 | 11月 28th 2014 | 荣 |
2.0 | 2.2.1 | 机器整体尺寸 宽 x 深 x 高 = 218 x 405 x 612 毫米（不含支脚 30 毫米，滴水盘） | 宽 x 深 x 高 = 218 x 380 x 602 毫米（不含支脚 30 毫米，滴水盘） | 11月 28th 2014 | 荣 |
2.0 | 2.2.6 | 料斗盖应为内部产品提供隔热（双层壁） | 料斗盖应为内部产品提供绝缘 | 28 11月 2014 | 荣 |
2.0 | 2.2.15 | 扭矩开关 | 霍尔传感器 | 28 11月 2014 | 荣 |
2.0 | 2.2.18 | 机器必须具有可访问的 USB 端口才能更新/上传新软件 | 删除 | 28 11月 2014 | 荣 |
2.0 | 2.3.11 | 非服务模式 | 自由模式 | 28 11月 2014 | 荣 |
2.0 | 6.1.1 | 颜色组合：3 种颜色组合 深灰色 / 奶油色 棕色 / 奶油色 深灰色 / 奶油色 / 镀铬前面板 | 只有一种颜色组合： 深灰色：灰褐色 NCS S 8505 – R20B（缎面处理） 乳霜色：棕褐色 NCS S 0510 – Y40R（光泽饰面） 手柄应具有金属外观 | 28 11月 2014 | 荣 |
2.0 | 7.1.1 | 第一波市场 AMS 区：秘鲁、智利 | 第一波市场 AMS 区：智利 | 28 11月 2014 | 荣 |
3.0 | 3.1.4/3.1.9 | 读取有效的 RFID 标签后电机始终开启 | 填充/再填充模式：仅当有盖子且温度>为 7 时，电机才应开启oC 清洁模式：只有在有盖子时才应打开电机 | 10月 30th2015 | 荣 |
3.0 | 7.1.1 | 第一波市场： 西班牙、德国、意大利、瑞士、智利、泰国 | 第一波市场： 瑞士 / 泰国 | 10月 30th2015 | 荣 |
3.0 | 2.2.20 | 控制逻辑 | 添加： 当盖子关闭时，刮刀应停止。 | 10月 30th2015 | 荣 |
3.0 | 2.5.2 | 机器上锁 | 添加更多锁定场景： 料斗/料斗盖错位; 速度保护等 | 10月 30th2015 | 荣 |
3.0 | 2.5.7 | 机器可靠性 | 取消跌落测试的要求 | 10月 30th2015 | 荣 |
3.0 | 2.5.9 | 机器性能 | 添加：机器应在正常操作时间（5 天）内保持产品特性，即使根本没有剂量。 | 10月 30th2015 | 荣 |
3.0 | 3.2.2 | 跌落测试 | 用跌落测试代替跌落测试：此设备没有作为跌落测试的法律要求。跌落测试用于验证设计安全裕度。 | 10月 30th2015 | 荣 |
4.0 | 1.4.2 | 机器的预期用途 | 添加较低电压组合 | 八月 10th， 2016 | 荣 |
4.0 | 2.1 | 制冷系统 | 添加 有关低压机器 | 八月 10th， 2016 | 荣 |
4.0 | 2.1 | 机器安全 | 添加 CB 官方认证编号。 | 八月 10th， 2016 | 荣 |
4.0 | 2.2 | 制冷系统 | 添加 有关低压机器 | 八月 10th， 2016 | 荣 |
4.0 | 2.2 | 电机和变速箱 | 添加 有关低压机的 | 八月 10th， 2016 | 荣 |
邮件列表： | ||
名字： | 公司： | 部门 |
吉灿 | Donper 制冷 | 项目管理人 |
张 志 | Donper 制冷 | RD |
邓 CW | Donper 制冷 | 通用 汽车 |
赵磊 | Donper 制冷 | 下午 |
甘海峰 | Donper 制冷 | 体育 |
胡亚辉 | Donper 制冷 | 质量管理 |
郭伟 | Donper 制冷 | 销售 |
米沙·斯蒂格 | 雀巢 RDSH | 系统头 |
杨林 | 雀巢 RDSH | 系统工程师 |
Alan Jing | 雀巢 CST | 技术采购 |
马里奥斯·库尔托格鲁 * | 雀巢 IC SBU | 项目负责人 |
艾里尼·德拉卡基 | 雀巢 IC SBU | 项目负责人 |
汉斯-乌尔里希·迈耶 | 雀巢 IC SBU | IC SBU 负责人 |
拉塞·埃斯佩森 | 雀巢 PTC Beauvais | 销售系统 |
阿丽娜·巴尼奥尔 | 雀巢 PTC Beauvais | 产品 |
布鲁诺·帕特雷尔 | 雀巢 PTC Beauvais | 质量经理 |
帕斯卡·文森特 | 雀巢 PTC Beauvais | 卫生员 |
马克斯·普奥德 | 雀巢 PTC Beauvais | 产品主管 |
汉斯彼得·普莱施 | 雀巢 STC | 机器能力领导者 |
托马斯·凯撒 | 雀巢 STC | Business Stream 负责人 |
马可·西亚尔皮 | 雀巢 STC | 食品安全经理 |
Pauline Vergnes | 雀巢 STC | 质量经理 |
罗曼·威尔赫尔m | 雀巢 STC | 质量专家 |
* 于 2015 年 10 月 14 日更换
* 于 2015 年 10 月 14 日更换
目录：
目录：
1.3 适用程序的参考资料： 7
1.3适用程序的参考文献：7
2 Sorbetteria 9
2Sorbetteria 9 的技术规格 的技术规格
2.5 卫生、安全和质量要求 24
2.5卫生、安全和质量要求24
2.7 品牌 / 标签 / 印刷 29
2.7品牌 / 标签 / 印刷29
8.1 附录 1：Life 循环测试协议 39
8.1附录 1：Life 循环测试协议39
8.2 附录 2：Frappelatte 冰淇淋产品制备 57
8.2 附录 2：Frappelatte 冰淇淋产品制备 57
8.3 附录 3：Frappelatte Sorbetteria 机器 2 天测试方案 60
8.3 附录 3：Frappelatte Sorbetteria 机器 2 天测试方案 60
8.4 附录 4：Frappelatte Sorbetteria 机器 5 天测试方案 63
8.4 附录 4：Frappelatte Sorbetteria 机器 5 天测试方案 63
8.5 附录 5：来自 Multiple 的 Authetic design 66
8.5 附录 5：来自 Multiple 的 Authetic design 66
8.6 附录 6：Sorbetteria RFID 规范 _ 硬件和软件 68
8.6 附录 6：Sorbetteria RFID 规范 _ 硬件和软件 68
8.7 附录 7：Sorbetteria Hermetic 保修 71
8.7 附录 7：Sorbetteria Hermetic 保修 71
8.8 附录 8：Sorbetteria BOM 79
8.8 附录 8：Sorbetteria BOM 79
8.9 附录 9：Sorbetteria HMI 规范 92
8.9 附录 9：HMI Sorstool 规范 92
常规
常规
本文档详细介绍了 Sorbetteria 机器必须满足的所有技术要求。 规格根据 Sorbetteria 简报 （Type 2 Sorbetteria dvelolopment brief）
本文档详细介绍了 Sorbetteria 机器必须满足的所有技术要求。 规格根据 Sorbetteria 简报 （Type 2 Sorbetteria dvelolopment brief） 定义 定义
本文档适用于开发 Sorbetteria 机器的人员。
本文档适用于开发 Sorbetteria 机器的人员。
此文档结构的准备方式是为了在之后为以下对象制作摘录：
此文档结构的准备方式是为了在之后为以下对象制作摘录：
- 生产规格 => 对于 OEM
- 生产规格 => 对于 OEM
- 技术数据表 => 用于外部通信
- 技术数据表 => 用于外部通信
文档历史记录
文档历史记录
版本 | 描述 | 名字 | 日期 |
草案 | 初始版本 | M. 阿尔布雷希特 | 11.05.2014 |
草案 | 修改 | 陈荣 | 15.05.2014 |
1,0 | 修改 | 陈荣 | 2014 年 6 月 19 日 |
2.0 | 修改 | 陈荣 | 28.11.2014 |
3.0 | 修改 | 陈荣 | 2015 年 10 月 30 日 |
4.0 | 修改 | 陈荣 | 10.2015 年 8 月 |
术语 and 缩写
术语 and 缩写
术语 / 缩写 | 描述： |
技术要求 Nb | 技术要求编号 |
简要参考 | 机器 SBU 简介 |
DV | 点胶阀 |
期货经纪商 | 食品接触材料 |
铁 | 满液式蒸发器 |
GD 系列 | 图形显示 |
HC 系列 | 烃 |
SA | 吸力蓄能器 |
CF 系列 | 冷凝器风扇 |
或 | 溢出 |
OEM代工 | O原始设备制造商 |
RDSH | 上海研发中心 |
STC | 系统技术中心 |
DFMEA / PFMEA | 设计/工艺失效模式及影响分析 |
LCT | 生命周期测试 |
FOT | 首次出工具 |
的 | 工程运行 |
人机界面 | 人机界面 |
适用程序的
适用程序的参考资料：参考资料：
关于食品接触材料的雀巢标准 - 摘要 | 版本 2.1 修改了 18.01.13 | |
Sorbetteria 机器 | 见附录 1 | |
Frappelatte 冰淇淋的制备程序 | 见附录 2 | |
Frappelatte Sorbetteria 机器 2 天测试方案 | 见附录 3 | |
Frappelatte Sorbetteria 机器 5 天测试方案 | 见附录 4 | |
来自 Multiple 的 | 见附录 5 | |
Sorbetteria RFID规格 _ 硬件和软件 | 见附录 6 | |
Sorbetteria Hermetic 保修 | 见附录 7 | |
C | Sorbetteria BOM | 见附录 8 |
Sorbetteria HMI 规格 | 见附录 9 |
范围
范围
开发简报的范围
开发简报的范围
Sorbetteria 机器是雀巢冰淇淋 S 事业部开发的一种分配器概念，用于分配可饮用的冰淇淋产品，例如 Frappelatte。该系统分配可饮用的冰淇淋产品，而不与水混合。冰淇淋产品储存 在塑料袋或盒子中。
Sorbetteria 机器是雀巢冰淇淋 S 事业部开发的一种分配器概念，用于分配可饮用的冰淇淋产品，例如 Frappelatte。该系统分配可饮用的冰淇淋产品，而不与水混合。冰淇淋产品储存在塑料袋或盒子中。
在正常操作期间，产品一直用刮刀搅拌，并通过 valve 运动的手动操作进行分配。
在正常操作期间，产品一直用刮刀搅拌，并通过 valve 运动的手动操作进行分配。
该系统的特点是小型图形显示屏面板和前面的 2 个按钮的组合，具有品牌外观、操作员界面和技术人员界面
该系统的特点是小型图形显示屏面板和前面的 2 个按钮的组合，具有品牌外观、操作员界面和技术人员界面的三重用途。的三重用途。
雀巢冰淇淋业务主要感兴趣的是通过可靠、安全、卫生且易于操作员使用的
雀巢冰淇淋业务主要感兴趣的是通过可靠、安全、卫生且易于操作员使用的分配器向消费者提供一致的可饮用冰淇淋。分配器向消费者提供一致的可饮用冰淇淋。
机器开发范围是：
机器开发范围是：
降低成本
降低成本
机器性能最小满足 40 杯（100 毫升）/袋（4.7 升）在 25 岁时 oC 环境温度
在 25 °C 环境温度下，机器性能最小满足 40 杯（100 毫升）/袋（4.7 升）的要求
可靠的机器（例如，质量源于设计）
可靠的机器（例如，质量源于设计）
用户友好性（例如改善 HMI）
用户友好性（例如改善 HMI）
I提高可回收性（例如使用 HC 烃类制冷剂)
提高可回收性（例如使用 HC 烃类制冷剂）
机器的预期用途
机器的预期用途
表 1 提供了 Sorbetteria 机器
表 1 提供了 Sorbetteria 机器预期用途的详细信息：预期用途的详细信息：
渠道 | 咖啡馆、餐厅、酒吧、娱乐中心、售货亭。 |
安装 | House 的 front |
操作模式 | 算子 |
付款机制 | 不包括 |
系统提供的杯子 | 不 |
不。杯子/袋数 （100ml/4.7L） | >=40 份 @ 25 oC |
工作寿命 * | 5 年（与 IC SBU 一致） |
标准运行环境 | 温度：20 – 30 oC 相对湿度：60% +/- 5% |
产品 | 雀巢咖啡 Frappelatte |
提供 | 可饮用的冰淇淋 |
电源 | 欧盟版（220-240V，50Hz）) 低电压型 （110~127V， 60HZ;100V， 50~60HZ) 其他组合 （220V， 60HZ） |
* 按预期使用时，包括定期清洁和维护
* 按预期使用时，包括定期清洁和维护
Sorbetteria
Sorbetteria 的技术规格 的技术规格
下面列出了 Sorbetteria Machine 必须满足的规格。每个要求都用技术要求编号 （Tech req Nb） 标识，并应在开始生产之前进行验证。
下面列出了 Sorbetteria Machine 必须满足的规格。每个要求都用技术要求编号 （Tech reqNb） 标识，并应在开始生产之前进行验证。
与产品成分接触的所有材料都必须是符合当地法规的食品级材料，以确保解决方案的全球推广。
与产品成分接触的所有材料都必须是符合当地法规的食品级材料，以确保解决方案的全球推广。
所有与食品和人体接触的成分都必须不含 BPA 和 PHT。
所有与食品和人体接触的成分都必须不含 BPA 和 PHT。
如果下文未另行说明，
如果下文未另行说明，则性能至少应满足 Frappelatte 版本 2011：则性能至少应满足 Frappelatte 版本 2011：
主要特点的通用性，使机器在市场上具有竞争优势
主要特点的通用性，使机器在市场上具有竞争优势
简要参考 | 参数 | 描述 / 值 | 规格/备注 | 技术要求 Nb |
雀巢品牌的 | 设计应尽可能接近 Multiple global designs | 仅限 请参阅附录 5 | ||
冷却剂 | 碳氢化合物 – HC 机器必须考虑 HC 合规性（例如气密继电器、气密开关等） 应对 HC 生产线进行评估并遵守 应评估 HC Sorbetteria 机器并依从性 | 制冷剂：R600a，充气：50g +/- 2g 所有接触点均采用高频焊机进行气密设计，确保焊接质量 在生产线设置中考虑 R600a 的安全设计，包括漏水检测、真空系统、嗅探测试等。 安全设计，例如继电器类型：HF115FSMI-S-112L1以防止 火花， 右侧面板上的防爆压力释放窗口， 底盘底部的网状设计释放气体泄漏（如果有）等 | ||
双壁料斗 | 更好的温度调节 料斗壁上不会结冰 双壁内无视觉冷凝水 | 材料必须是食品级的，防洗碗机和紫外线。 双层壁上的焊接线必须在外观上保持一致，并在功能上紧密 | ||
制冷系统 | 制冷剂系统组件的优化交互：压缩机、冷凝器、吸气蓄能器等。 | 制冷系统必须在产品开封后的保质期内为不同环境温度下的产品提供足够的冷却能力 1. 压缩机： 1.1 欧盟版 220~240V，5 0HZ 和 220V，60HZ 供应商：Donper，S65CY， -23.3，制冷量：95W 1.2 低版本 110~127V，60HZ; 供应商：Donper，D53BY 1， -23.3，制冷量：95W. 1.3 下限版 100V，50~60HZ; 供应商：Donper，AU100AY， -23.3，制冷量：50HZ： 95W; 60HZ： 116W •2.冷凝器：供应商：Beifeng_Shanghai. 169 x 52 x 150 mm，迎风面积：17550mm^2，散热面积：488400mm^2。 3. 多重彩：Cixin_Qingling。铜管 T2Y φ30X1，最大容量：45945.8mm^3 | ||
机器卫生 | 机器必须符合 HACCP 研究的卫生 | 参见附件 9 中的 HACCP 研究 NSF 报告显示机器具有良好的卫生设计 | ||
机器点胶性能 | Machine 应能够在 开封保质期内保持产品特性， 机器必须在 25 点时每袋 （4.7 升） 分配至少 40 杯（100 毫升） oC 2 天测试杯中可饮用产品的环境温度 | 查看性能会话 | ||
带图形显示的 HMI | 机器应易于操作，并带有图形显示指示 | 参见附件 12 | ||
机器可靠性/质量 | 机器必须在 5年内保持运行状态，无需任何维修 噪音水平应< 65 分贝（A） | 查看生命周期测试报告。 | ||
机器安全 | 机器必须满足每个市场（IEC、CB、CE 等）的安全要求 | Refer 到 CB 报告 （SG ITS-10523）。 以及供应商 Donper 颁发的 CE 声明。 | ||
易于清洁/操作 | 易于操作可拆卸部件：料斗、料斗盖、滴水盘、分配阀等 | 阅读用户手册 | ||
售后维护方便 | 易于访问和拆卸：过滤器、冷凝器风扇、PCB 等。 | 研究机器设计 | ||
能量消耗 | 能源消耗量不应超过市场上现有的 Bras 机器 | 功耗：~170w，与现有 BRAS 机器的 205w 功耗相比 ~1 2 天测试能耗比现有Stin Bras 机器低 8%， 5 天能耗低 ~13%。 |
设计、重量和尺寸
简要参考 | 参数 | 描述 / 值 | 规格/备注 | 技术要求 Nb | ||||||||||||||||||||||||||||||||||||
机器整体尺寸 | 长、高、宽应按多重设计 | 符合多重工业设计：宽 x 深 x 高 = 218 x 380 x 602 毫米（不含支脚 30 毫米，滴水盘） | ||||||||||||||||||||||||||||||||||||||
Overall weight of the machine | Weight should be less or equal to Frappelatte 2012 machine | Approx net weight = 21.5 [kg], Approx gross weight = 25.6 [kg], | ||||||||||||||||||||||||||||||||||||||
Machine aesthetic and features | Machine will not feature any visually unappealing marks (e.g. sink holes, parting lines, scratches etc. ) on any visible area. The panels must be smooth and should not be warped to ensure easy assembly on the machine. Machine features with a graphic display and 2 buttons for machine settings Referring to Multiple design All plastic parts must be with the sign of production date, recycling, material, cavity number and food safety if it is food contacted. | refer to aesthetic design in appendix 5 | ||||||||||||||||||||||||||||||||||||||
Chassis |
| Chassis material: QA235-A, δ=1.5 mm All the replaceable parts use threaded inserts Painting on the chassis after stamping (material: PTFE, thickness: 60~80um) | ||||||||||||||||||||||||||||||||||||||
料斗 | 它必须 为内部产品提供足够的绝缘（双层壁） 料斗容量：料斗填充容量应至少适合当前袋装的体积（4.7升）+ 为避免溢出的额外体积 + 蒸发器和SRS刮刀的体积 = Frappe 2012年末机器 料斗开口应 完全打开（如 2011 机器） 接触旋转部件必须符合安全标准 它必须具有检测料斗（磁铁）存在的功能，并且组件必须可靠 料斗必须有固定装置才能安装 分配阀 符合当地法规且不含 BPA 的食品级材料 料斗必须不受毛刺、锋利边缘等的影响，以避免在操作过程中受伤 必须进行简单的安装和拆卸 它必须是洗碗机 它必须是透明的 料斗底部和刮板之间的距离应最小 料斗前部和蒸发器前部之间的距离应最小 | 材质：Tritan TX1001，Eastman，绝缘空间：11.57mm 料斗容积：6.7 升 Hopper 开口完全打开。 使用簧片传感器和磁铁检测料斗的存在。 采用卡扣设计，易于安装和拆卸。 选择透明防洗碗机材料。 旨在收集冷凝水的功能。 参见图 S100_501_01_Hopper-b | ||||||||||||||||||||||||||||||||||||||
Hopper lid | 料斗盖检测需要就位（磁铁），并且组件必须可靠 料斗盖必须可锁定 符合当地法规且不含 BPA 的食品级材料 材料可能与料斗不同 It should not be transparent It must be free of burrs, sharp edges etc to avoid the injury during the operation It must be easy installation and dismounting It must be dishwasher proof It must provide the insulation to the product inside | 参见图 S100_501_07_Hopper_Lid-B Reed 传感器可用于检测料斗盖的存在。 用于锁定料斗盖的电磁铁。 Material：Chi-mei 757F Color: Taupe , not transparent. | ||||||||||||||||||||||||||||||||||||||
Drip tray | Capacity should be similar as Frappelatte 2013, accommodate at least 1 day condensate Dishwasher proof is a must It must be easy cleaning It must be easy removable to avoid the spills The condensate water from the evaporator is channelled into the drip tray It should have a snapped function in the end position It must robust during the life time Drip grid material should be in stainless steel No need to have drip tray detection No need to detect the water level | Volume = 0.97[L] One day condensing water: 150ml Drip grid material: stainless steel 06Cr19Ni10 Refer to the drawing S100_503_01_DRIP_TRAY_a / S100_503_02_Drip_Grid | ||||||||||||||||||||||||||||||||||||||
Side/back Panel | It should provide limited protection against the pest infestation inside the machine It should have the features to provide enough ventilation of refrigeration system It should have the space to stick the product brandings according to the aesthetic design It should be free of burrs, sharp edges, flow lines, sink marks, etc. 它必须是光滑的，不应翘曲，以确保在机器上易于组装。 它必须经得起紫外线测试 材料必须带有标志可回收 它必须有一个薄弱区域，以便在发生爆炸时释放压力 | Define the gap between panels must be less than 1mm The area of ventilation window is 196.9mm2 Left 446.5mm2 space for brand sticking. The anti-explosion release window is designed in the right panel 参见图纸 S100_502_02_B_Panel_a / S100_502_03_L_Panel_a / S100_502_04_R_Panel_a
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前面板 | 它应该提供有限的保护，防止机器内部的虫害 它应该有空间根据美学设计粘贴产品品牌 前面板 将具有固定用户界面图形显示和按钮的结构 激活选择按钮所需的力应足以防止意外操作 （TBD） 它应该没有毛刺、锋利的边缘、流线、缩痕等。 它必须是光滑的，不应翘曲，以确保在机器上易于组装。 它必须具有固定 RFID 的结构 | 请参阅图纸 S100_502_01_F_Panel_c 和 HMI 规格。 | ||||||||||||||||||||||||||||||||||||||
顶部面板 | 它应该提供有限的保护，防止机器内部的虫害 它应该提供一种功能，将冷凝水引导到滴水盘 它必须易于清洁 它应该没有毛刺、锋利的边缘、流线、缩痕等。 它必须是光滑的，不应翘曲，以确保在机器上易于组装。 它可以提供对 Hopper 的锁定功能 它可以为其他面板提供固定的钩子 它应该提供一个功能来引导料斗固定 | 请参阅图纸S100_100_05_T_panel_c | ||||||||||||||||||||||||||||||||||||||
点胶阀 | 它必须具有分配阀，可自由使用（不得应用竞争对手的当前专利阀门系统） 它必须易于 拆卸，无需使用工具 它必须易于清洁 它必须提供紧密的密封以防止泄漏 它必须符合当地法规的食品级要求，并且不含 BPA 它应该没有毛刺、锋利的边缘、流线、缩痕等。 它应该具有弹簧系统，以便在分配后自动移回初始位置 它应该具有具有适当长度的手柄以进行操作（手柄材料和表面处理有待定义） 它应该没有冷凝水，或者至少通过规定的方法将冷凝水正确地引导 到滴水盘 | 阀体和密封件：2K 注射（塑料和橡胶）。 全活塞设计，避免竞争对手侵犯专利。 3 密封段：底部 2 个密封件防止产品泄漏;其余的顶部密封是为了防止冷凝水的积累。 材料：Tritan TX1001 & SEB GP210 参见图 S100_501_02_Piston-b | ||||||||||||||||||||||||||||||||||||||
机器支架（脚） | 它应至少有 2 英尺，可在 30 至 40 毫米之间调节 支脚必须足以支撑机器的重量 feet 必须具有避免划伤、标记表格的功能 防滑 | 4 个可调节支脚。 高度：30 毫米 脚底有橡胶双注，以避免机器移动过程中打滑。 NSF 证明，对于重量小于 36 kg 的机器，没有脚高 （~100mm） 的强制性要求。 | ||||||||||||||||||||||||||||||||||||||
制冷系统 | 参考材料必须是碳氢化合物，R600a（电气合规性：需要泄压端口;阻燃性（气密继电器等） 用于机械设计） 制冷系统必须提供足够的冷却能力，以确保产品温度和超限在规格范围内 冷凝器风扇必须适用于无火源的 HC 毛细管节流 压缩机和冷凝器风扇在正常运行模式下通过自我保护（例如热熔丝）功能一直工作 它必须提供可清洗和可拆卸的冷凝器过滤器（无需工具） 它必须带有一个吸力蓄能器，该蓄能器应位于垂直方向上 所有接头必须正确焊接，以避免气体泄漏 不应使用 Schrader 阀关闭工艺管道 冷凝器风扇应可拆卸，并且只能 通过卸下侧面板进行连接 蒸发器底部和顶板之间的区域应便于清洁 确保油不会滞留在 HC 的吸气蓄能器和蒸发器中 | 制冷剂：碳氢化合物 R600A 充气量：50 克 +/-2 克 毛细管：外径 1.8 mm，内径 0.6 mm，长度 970 mm 压缩机： >欧盟版 220~240V、50HZ 和 220V、60HZ 供应商：Donper，S65CY， -23.3，制冷量：95W. >下部版本 110~127V，60HZ; 供应商：Donper，D53BY1， -23.3，制冷量：95W. >低版本 100V，50~60HZ; 供应商：Donper，AU100AY， -23.3，制冷量：50HZ： 95W; 60HZ： 116W T型萤片阀：ф0.6x970mm 冷凝器：169 x 52 x 150 mm，迎风面积：17550mm^2，散热面积：488400mm^2。 冷凝器风扇： >欧盟版本 220~240V， 50HZ 和 220V， 60HZ Self 阻抗保护。 PM1238HA2B-7）（UL）（220-240V~50/60Hz， 转速：2600rpm（+/-10%）.输入电流：0.12A（+/-10%）。 >低版本 110~127V，60HZ;100V，50~60HZ： Self 阻抗保护。 PM1238HA1BAL-7）（CE/UL）（100-120 V~50/60Hz， 转速：2900rpm（+/-10%）。 输入电流：0。208A，最大：0.229A。 蒸发器盘管：外径 6 毫米，内径 5 毫米，长度 12600 毫米 请参阅图纸。 蒸发器底部和顶板之间的距离为 29mm | ||||||||||||||||||||||||||||||||||||||
电机和变速箱 | 交流 齿轮箱必须与刮刀旋转的同心旋转 它必须提供并保持刮刀的稳定转速 在过载的情况下必须对其进行保护（阻抗保护或热熔断器) 电机功率必须在 xx （TBD） 范围内 它必须配备通风系统以冷却电机（来自冷凝器风扇的导轨） 磁力驱动不能应用，因为它已获得竞争对手的专利 连接到刮刀的轴必须正确且卫生地密封，防止产品渗透（例如唇形密封)) 电机和齿轮箱之间不得有泄漏 轴必须承受硬唇形密封的磨损 |
热熔丝 （120 oC） 通过气密密封进行保护。 供应商： Dongyang-Motor， Zhejiang 电机输出功率：~60W。 红外管道功能旨在冷却电机 使用传动轴驱动而不是磁力驱动。 SKF 的 T型密封件 轴的硬度为 55~58HRC。 | ||||||||||||||||||||||||||||||||||||||
霍尔传感器 | 它必须具有霍尔传感器和磁铁，以检测电机的转速 磁体的组装方式必须确保使用寿命的可靠性 如果速度低于某个值 （rpm=200），霍尔传感器必须触发信号以停止电机 | 请参阅 HMI 规格。 | ||||||||||||||||||||||||||||||||||||||
刮刀 | 应采用单旋转刮刀（考虑 PTC Beauvais 的 Liquid 项目中的解决方案，无置换器) 它必须是可拆卸的，并且可以通过有限的拆卸步骤进行清洁 它必须在整个机器生命周期内保持可靠 它必须对产品进行轻柔的剪切 它必须是食品级且不含 BPA 它必须承受洗碗机的温度 它必须具有与轴固定的结构 | 请参阅 PTC Beauvais 设计：SRS 刮刀转速 = 30 rpm – 34rpm 请参阅图 S100_302_03_Scraper –a | ||||||||||||||||||||||||||||||||||||||
Electric and electronic | PCBA 必须位于易于接近的区域，以便技术人员进行故障排除 电线和电子元件必须与制冷系统物理隔离，以避免产生冷凝水 该机器没有 主开关，因为它打算一直运行 The controlled power supplies of 24v / 5v are used to control various components like motor, sensor… All the switches, relays etc. must be gas tight in connection with HC Need to ensure the enough memory and power supply to drive the display Machine must be compliance with the electric regulations such as IEC, CE (EMC), UL, etc. |
请参阅 HMI 规格。 | ||||||||||||||||||||||||||||||||||||||
User interface / HMI | The user interface instruction must be designed by Nestle There must be a RFID feature to recognize the unique pouch to be used The machine features with a graphic display of LCD and 2 buttons, (e.g. white backlight, 128x64 dots at least, viewing area approx. 50x30mm) The graphic display needs to support multiple languages based on different countries The display should provide sufficient contrast so that the content on the screen are clearly visible in nominal foodservice environment for the viewing angles provided on the right There must be no light leakage from the joint area between the display and front Panel The force to manipulate the buttons must be within (TBD) to avoid the breakage Time and Date of the machine can be set by the operator according to a certain instructions Language can be set by the operator following a certain instructions | 请参阅 HMI 规格。
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Control system | Functions controlled by micro-process based system with following input RFID hall sensor Temperature sensor Push button Reed sensors for hopper and hopper lid While with the output of Compressor on/off Gear motor on/off Condenser fan on/off Locking solenoid (hopper lid) | Refer to the control logic & cooling management logic. | ||||||||||||||||||||||||||||||||||||||
Control logic | Compressor to be open and close according to hall sensor and temperature sensor input, Condenser fan to operate whenever the machine is turned on Gear motor to operate independently from refrigeration system but link with hopper lid presence detection When lid is off, the motor should be off. | Refer to the HMI flow chart. | ||||||||||||||||||||||||||||||||||||||
Package and labeling | Package must be ROHS & REACH compliant Package must withstand the international transportation test standard including vibration, drop test, etc. (ISTA4.0) Labeling must be compliant with market requirements | Refer to the package design. Refer the transportation test report. | ||||||||||||||||||||||||||||||||||||||
Manual | It must have operator manual and technical manual separately | Refer to the user manual and quick start |
Types of beverage
饮料种类
Brief ref | Parameter | Description / Value | Specifications | Tech req Nb |
Beverage | Nestle approved product, e.g. Nescafe Frappelatte | Nescafe Frappelatte |
Handling
处理
Brief ref | Parameter | Description / Value | Specifications | Tech req Nb |
Dispensing valve | Dispensing valve must be dismountable without needs of tools Dispensing valve must withstand the abuse operation in a range of force xx Dispensing valve should be easy cleanable Dispensing valve assembly process must be not more than that in current machine | Refer to the design drawing and manual. | ||
Drip tray robustness and handling | The design of drip tray should insure stability of the cup without deformation on the drip tray /grid, and satisfy intensive force during handling Snapping feedback should be given to the user when the drip tray is in final position Drip tray and drip grid should be easy cleanable | Refer to the design and LCT report | ||
Hopper lid | Remove the hopper lid in the defined direction when machine read a new RFID tag Hopper lid can not be removed during normal operation (e.g. locking solenoid switch) Hopper lid should be easy cleanable | Refer to the drawing and design. | ||
Hopper | Hopper should be removable and installed with proper force hopper must be easily installed in the right position by anti-fool design hopper should be easy cleanable | Refer to the design. | ||
Scraper | Scraper should be removable within limited process Scraper should be easy cleanable | Refer to the drawing. | ||
Condenser filter | Condenser filter must be washable and removable without needs of tools | Refer to the drawing. | ||
Condenser fan | Easy accessible for technician | Refer to the design and assembly. |
Hygiene, safety and quality requirements
卫生、安全和质量要求
User physical safety
用户人身安全
Brief ref | Parameter | Description / Value | Specifications / Remarks | Tech req Nb |
Machine activation | When machine power cord plugged in Machine goes to standby mode (nothing is working except the display and condenser fan) | RFID recognition and locking system similar to Frappelatte 2013 | ||
Machine lockout | Machine must automatically stop (compressor) after reaching the open product shelf life duration of the product of 120 hours, similar as Frappelatte 2013. (machine goes then to cleaning mode) Temperature locks out: T> 0 oC, the machine goes to cleaning mode: throw product away, cleaning the machine, etc Speed lock out: when scraper speed is lower than 200rpm within 3 times, the machine should then go to cleaning mode. The warning should appear when the RFID TAG reading is incorrect, or the required operation NOT done correctly and timely Other lock out: hopper / hopper lid out of position during normal usage. | Product shelf life Duration = 120 [hours] Refill period: 60 minutes Product temperature range:-5 oC - -7 oC. Cleaning frequency of dust filter: every months. Refer to the HIM flow chart. | ||
Machine stability | No possibility to slide or tilt entire machine by normal user operation | Refer to the feet design | ||
Dismantling | No dismantling of the machine to access internal parts should be possible with standard tools | Specific screws with pin in the head are considered as not standard tool | ||
Refrigerant HC | The system must be designed as spark free to avoid the ignition of the source The system must be featured with a pressure relief structure (there must be holes on the bottom of the machine and weak point on side panels) | Refer to the drawing. Pressure relief structure is located in the right side panels. The holes are designed on the bottom of the machine to release the leaked gas, and also prevent from pest entry. |
Quality
质量
Brief ref | Parameter | Description / Value | Specifications / Remarks | Tech req Nb |
Risks of injury | Design should minimize risks of injury by the user | Refer to the drawing. | ||
Machine reliability | Machine must withstand the life time of 5 years in normal operation Machine must withstand the vibration test according to the international transportation testing protocol Machine must be still in normal operation after LCT test | Refer to the LCT /transportation report. | ||
Machine aesthetic | Machine cosmetic must be referring to Aesthetic definition, e.g. colors, surface finishes, etc. Machine cosmetic part must withstand UV Gaps and steps to be defined | Refer to Multiple design Gaps and steps should be less than 1mm. | ||
Machine performance | Machine must deliver expected performance target in 2 days / 5 days / sensory test. Machine should maintain the product characteristics during the normal operation time (5days), even with no dosage at all. | 2days testing: machine must dispense at least 40 cups (100ml) per pouch (4.7L) @ 25 oC 5days testing: machine should dispense a certain amount of number of portions not less than Bras 2011 machines which is 35-38 portions. Sensory test: satisfy with existing sensory profile from Spain 2013. Challenge test: passed with external lab test. | ||
Machine hygiene | Machine HACCP study must be positive Machine must respect NSF requirements in design and food contact materials Machine Hygiene test results must be positive All materials in contact with food must be food safety approved in all the launched markets Machine must be compliant with local market food safety regulation Machine must pass the challenge test | Refer to the HACCP study. NSF certificate. Cleaning validation test done with positive results. Refer to CoC list. |
Cleanliness / hygiene
清洁/ 卫生
Brief ref | Parameter | Description / Value | Specifications / Remarks | Tech req Nb |
Cleanliness | Machine design should be such that the machine is easy to clean. No hole allowed on machine Panel, frame or drip tray fixation. There must be enough space between evaporator and top Panel for cleaning Ventilation area should be designed in a way to avoid the splashing to the internal machine | Parting line section should sealed as much as possible to avoid flow into the machine in case of splashing or by capillarity Refer to the drawings. | ||
Dishwasher proof | All removable plastic parts (hopper, hopper lid, drip tray, drip grid, dispensing handle, dispensing valve, scraper, etc) should be dishwasher proof | Dishwasher test has shown positive results. | ||
Condensate water | Condensate water around the evaporator should be properly channeled to the designed place (drip tray) | Refer to the drawing. The design has been considered to make sharp edges on the drip of water to ensure the flow directly to the right direction. |
HACCP
HACCP 认证
Brief ref | Parameter | Description / Value | Specifications / Remarks | Tech req Nb |
Conformity / food safety | All materials, listed in the HACCP ( food contact material), and the machine should be compliant to the EU / FDA food safety regulation, as well as non-BPx, non-PHT, ROHS, REACH, WEEE etc. (master CoC for each must be provided by the supplier) Machine migration test result must fulfill the requirements of local regulation | EU / FDA food safety regulation, as well as non-BPx, non-PHT, ROHS, REACH, WEEE | ||
Food contact parts | Food contact parts with direct contact with product should: Have a Certificate of compliance (CoC) With Supporting test report according to the food safety regulations EU/FDA Fulfill all food safety legislations where the machine is commercialized | Use of material containing BPx for Panel (e.g PC - Polycarbonat) is forbidden. Area in contact with product must not be painted FCM CoCs must be available for Raw material Parts machine | ||
Machine metal elements | Machine metal elements (screws, springs, etc.) with direct or indirect contact with product will be in stainless steel | Refer to the BOM |
Odor and taste of new unit
新单位的气味和味道
Brief ref | Parameter | Description / Value | Specifications / Remarks | Tech req Nb |
Smell and taste | 5 machines switched on in a closed room without aeration for 30 min should not generate off flavor | Food contact parts have to be tested and inspected in terms of smell and odor in incoming inspection. |
HMI
人机界面
Brief ref | Parameter | Description / Value | Specifications / Remarks | Tech req Nb |
ON/OFF switch | There is no main switch to on/off machine as it is intended to use all the time | |||
RFID | The unique RFID tag on the pouch must be used to trigger to start the machine To trigger a specific mode such as free mode, test mode, etc. | Refer to HMI spec. | ||
Display | The machine features with a graphic display of LCD, white backlight, (e.g. 128x64 dots at least, viewing area approx. 50x30mm) to show the messages to instruct the operators to use the machine to show the warnings and errors | Refer to HMI spec. | ||
Dispensing handle | The dispense handle should be manipulated within a force of 50N. | Refer to the drawings. | ||
Button | The machine should feature 2 buttons for various functions | Refer to HMI spec. |
Branding / Label / Printing
品牌 / 标签 / 印刷
Branding
品牌
Brief ref | Parameter | Description / Value | Specifications / Remarks | Tech req Nb |
Branding | There must be spaces on the visible panels for branding | width should be according to Multiple design refer to the drawing. |
Label
标签
Brief ref | Parameter | Description / Value | Specifications / Remarks | Tech req Nb |
Machine information | Machine needs to carry labels / information that are visible (e.g. CE-mark under the machine). Labels / Information on each label / Size / position OEM Printing, each machine has to carry its Serial number | Refer to the drawing. |
Performance and mechanical characterization
性能和机械特性
Dispensing Performance
点胶性能
Standby mode
待机模式
Brief ref | Parameter | Description /Value | Specifications / Remarks | Tech req Nb |
Go to Standby mode | Machine goes to standby mode when it is plugged or after cleaning | Refer to HMI spec. | ||
Machine status in standby mode | The compressor is off, The motor is off Condenser fan must be working always Graphic display is on Hopper lid is locked | Refer to HMI spec. |
Filling / refilling mode
填充/再填充模式
Brief ref | Parameter | Description /Value | Specifications / Remarks | Tech req Nb |
Go to filling / refilling mode | Machine goes to filling / refilling mode by reading a valid RFID TAG | Refer to HMI spec. | ||
Machine status in filling / refilling mode | Compressor is ON Condenser fan must be working always Hopper lid is unlocked Graphic display is on | Refer to HMI spec. | ||
Get out of filling / refilling mode | Filling / refiling mode is terminated and goes to dispensing mode after confirmation of filling complete (hopper lid is locked) following the sequences of instructions on the display | Refer to HMI spec. |
Dispensing mode
点胶模式
Brief ref | Parameter | Description / Value | Specifications / Remarks | Tech req Nb |
Machine Performance | 2days testing: Product preparation must be referred to the designed instructions The system must deliver the minimum throughput per pouch (4.7L) 40 cups (100ml) as a drinkable beverage @ 25 oC at 2days testing The machine performance at 30oC room temperature should be comparable with reference machine as of 2011 Bras machine In-cup quality: In-cup Temperature must be between -6+/- 1 oC In-cup overrun of the product must be between 20% - 85%: target 80% Sensory: tbd Challenge test: The system must fulfil the requirements of challenge test (refer to challenge test procedure) | Refer to the cooling management matrix. Refer to HMI spec. | ||
Machine status in Dispensing mode | Condenser fan is always on Compressor should work according to the cooling logic Compressor must be controlled by temperature sensor Hopper lid is locked Motor is on after the presence of lid & hopper, as well as product temp > -7oC Graphic display is on | Refer to the cooling management matrix. Refer to HMI spec. |
Cleaning mode
清洁模式
Brief ref | Parameter | Description /Value | Specifications / Remarks | Tech req Nb |
Go to Cleaning mode | Machine goes to cleaning mode by pressing a certain button or the situations required mandatorily | Refer to HMI spec. | ||
Machine status in Cleaning mode | Step 1: pre-cleaning is The compressor is off, The motor is on when lid is present Graphic display is on and show the message when pre-cleaning is finished Step 2: stop the motor / unplug the machine to continue the cleaning process, dismount the removable parts and clean for at least10 minutes Cleaning detergent must be food safety approved | Minimum cleaning frequency is needed as every 5 days. Refer to the cleaning mode in User manual. | ||
Get out of cleaning mode | Assemble all pieces back to the machine and it goes to standby mode |
Free mode
自由模式
Brief ref | Parameter | Description /Value | Specifications / Remarks | Tech req Nb |
Go to Free mode | Machine goes to Free mode by a certain defined RFID code | Refer to HMI spec. | ||
Machine status | Condenser fan is working Compressor should work according to the cooling logic Graphic display is on Motor is on All secondary configurations are off such as detection of lid, hopper, cleaning warning, etc. safety protection function should be on | Refer to HMI spec. | ||
Get out of Free mode | Approach with another RFID tag. | Refer to HMI spec. |
Service mode
S服务模式
Brief ref | Parameter | Description / Value | Specifications / Remarks | Tech req Nb | |||||
Go to Service mode | Machine must go to service mode by specific RFID tag | Refer to HMI spec. | |||||||
Machine status of technician mode | Technician can update the software by connecting the machine PCB to a PC by disassembling side panels Condenser fan is on Graphic display is on Motor is always on. Compressor should work according to the cooling logic The lid is unlocked. All secondary configurations are off such as detection of lid, hopper, cleaning warning, etc. safety protection function should be on The machine parameters can be adjusted such as temperature setting, etc. | Refer to HMI spec. | |||||||
Get out of service mode | Unplug and plug the machine. | ||||||||
Mechanical performances
机械性能
Brief ref | Parameter | Description / Value | Specifications / Remarks | Tech req Nb |
Maximum noise of the unit | <65 dB(A) | Target is to reach level below 65 dB(A) except the peak of compressor start | ||
Fall test | No live parts accessible after falling test | No regulation requirements but for design improvement and design safety margin. | ||
Gaps/steps | Gaps and steps must be aligned with the designed specification | Gaps and steps should be less than 1mm. | ||
Assembly | Machine must be easily assembled considering the assembly process, in-line testing etc. | Refer to work instruction. | ||
Abuse use | Machine should withstand the abuse use of operator with a certain range |
Environmental Conditions
环境条件
Brief ref | Parameter | Description / Value | Specifications / Remarks | Tech req Nb |
Temperature range of use | 20°C – 30°C, RH: 60% +/- 5% | |||
Transportation | The machine should be compatible with critical transportation conditions without damages | Transportation test should be fulfilled according to the international standard (ISTA3.0) |
Lifetime and Reliability
使用寿命和可靠性
Brief ref | Parameter | Description / Value | Specifications / Remarks | Tech req Nb | ||
Warranty performance | 2 years warranty. Comply with warranty terms and conditions in manufacturing contract. Refrigeration system should refer to hermetic warranty. | Refer to the manufacturing contract Refer to the hermetic warranty description | ||||
Lifetime | The machine must be able to ensure 5 years of use under normal condition without parts replacement (“High-end” Market positioning) | Refer to life cycle test report. | ||||
Dispensing valve | Dispensing valve must withstand the abuse use in an opposite direction | |||||
Recycling | Design should ease the disassembly for recycling part and machine should use recyclable materials when possible with the sign | Refer to the drawing. | ||||
Safety and cleanness | Any jigs and/or fixture in contact with water / air used for the testing or any element in contact with the food contact parts of the machine must be food grade. No contamination of this type. | Refer to the BOM, process chart, working instruction. | ||||
QMS
质量管理体系
Brief ref | Parameter | Description / Value | Specifications / Remarks | Tech req Nb |
Sub-supplier agreement | Tie-2 suppliers purchasing terms and conditions. | Refer to the quality control plan | ||
Incoming inspection | All buy in parts must be inspected in a certain number | Refer to the incoming inspection plan. | ||
In-process inspection | It must consider the key functions of the machine to be inspected after sub-assembly | Refer to the in-line inspection plan. | ||
Final inspection | Machine key functions must be inspected by final inspection | Refer to the in-line inspection plan. | ||
Outgoing inspection | According to the supplier randomly checking process | Refer to offline quality inspection plan. | ||
Out of Box audit | Take at least 5% of the machines from the same batch to be inspected according to the checklist | Refer to offline quality inspection plan. | ||
First time quality | The target is 98% | First time quality to be achieved after 3 months continuous production | ||
Issue management | There must be issue management process in place for Nestle machines | Refer to the manufacturing contract. | ||
Crisis management | There must be crisis management process in place for Nestle machines | Refer to the manufacturing contract. | ||
Traceability | There must be issue traceability process in place for Nestle machines | Refer to the quality control plan of supplier. | ||
Warehouse | There must be issue warehouse process in place for Nestle machines (FIFO) | Refer to the quality control plan of supplier. | ||
Maintenance plan | There must be issue maintenance plan in place for Nestle productions for equipment, molds, etc. | Refer to the quality control plan of supplier. | ||
Continuous improvement | Continuous improvement procedure | Refer to the quality control plan of supplier. |
After sales
售后
Brief ref | Parameter | Description / Value | Specifications / Remarks | Tech req Nb |
Time to access refrigeration system (compressor start capacitor, condenser fan / filter, etc…) | 5 minutes maximum with suitable tools and fixtures | Refer to the working instruction. | ||
Time to exchange PCB / display | 5 minutes maximum with proper tools and fixtures | Refer to the working instruction. |
Color definition
颜色定义
Brief ref | Parameter | Description / Value | Specifications / Remarks | Tech req Nb |
Range of colors | Machine should be available in different color, both satin & glossy Color combination : taupe / tan Dark grey: taupe NCS S 8505 – R20B Cream: tan NCS S 0510 – Y40R
| Details in Color Definition document given by IC SBU |
Approval and regulations
批准和法规
Brief ref | Parameter | Description / Value | Specifications / Remarks | Tech req Nb | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Commercial sales countries |
| CE, CB, etc Consider the leak market highlighted in BOLD as the priority of launch markets Refer to the business launch market list. | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Appendix
附录
Appendix 1: Life cycle test protocol
附录 1：Life 循环测试方案
Dish washer cleaning life cycle test protocol
洗碗机清洁生命周期测试方案
Confidential
机要1
MACHINE PASSPORT |
Project | Sorbetteria DICE - 102517 |
Target | This document describes the events in the LCT-Cleaning FOT of Sorbetteria conducted in China |
Who | Operators / System Developers / System Engineers / Quality engineer |
Compiled | Lin YANG |
Contact | Zhenhua ZHANG : 13872086558 Rong CHEN : 13764946472 Lin YANG : 13774264267 |
Machine ID
计算机 ID
Parameter | Value |
Machine serial number | |
Machine production date | |
Place of testing | Donper, China |
Machine number |
Confidential2
机密2
procedure - lifecycle test |
Project | Sorbetteria |
DICE-102517_Sorbetteria |
Target | This document describes the test protocol of the Lifecycle Test of the FOT, on cleaning separately The objective is to run the cleaning process until technical problems occur in order to discover and optimise weak parts + verify all necessary functions (mechanics, sealing). The tests are done according to the technical specifications (as far as fixed there). |
Who | Operators |
Modif |
Cycle Description
周期描述
Performance evaluation is made only with Frappe latté product.
仅使用 Frappe latté 产品进行性能评估。
The 4 machines would be named as Group A & B during the whole test, with 2 machines in 1 group.
在整个测试过程中，这4台机器将被命名为A 组和B组，其中2台机器在1组中。
1 Cycle is made of:
1 个周期由以下部分组成：
Phase | Action |
1 | Assemble Group A onto the machines and run the machine with product at room temperature. |
2 | Disassemble Group B and put the components into the Freezer (-20℃) for 6 minutes, then take out the components and put into the ambient temperature water for 2 minutes. |
3 | Put the components into the dishwasher for cleaning. |
4 | Take out the components after finishing the cleaning and put them on the table for 20 minutes. |
5 | Assemble the components into the machines. |
6 | Repeat step 2, 3, 4 & 5 for 4 times. |
7 | Swap Group A & B. (No need to do the step 2 for the first time of those which are tested with product.) |
To sum-up, there is always 1 Group in the test of cleaning while the other group is running with product.
总而言之，始终有 1 个 Group 在 cleaning 测试中，而另一个 Group 与 product 一起运行。
All rights reserved. The complete information in this document or its enclosures is strictly confidential and proprietary to Nestec Ltd, PTC Orbe. The recipient of this information agrees to keep this material and any information therein strictly confidential and not to reproduce or distribute it in whole or in part without written permission from Nestec Ltd, PTC Orbe.
保留所有权利。本文档或其附件中的完整信息是严格保密的，并且是 Nestec Ltd， PTC Orbe 的专有信息。此信息的接收者同意对本材料及其中的任何信息严格保密，未经 Nestec Ltd， PTC Orbe 的书面许可，不得全部或部分复制或分发本材料。All rights reserved. The complete information in this document or its enclosures is strictly confidential and proprietary to Nestec Ltd, PTC Orbe. The recipient of this information agrees to keep this material and any information therein strictly confidential and not to reproduce or distribute it in whole or in part without written permission from Nestec Ltd, PTC Orbe.
保留所有权利。本文档或其附件中的完整信息是严格保密的，并且是 Nestec Ltd， PTC Orbe 的专有信息。此信息的接收者同意对本材料及其中的任何信息严格保密，未经 Nestec Ltd， PTC Orbe 的书面许可，不得全部或部分复制或分发本材料。
Group A | Group B | ||||
Running test | Cleaning test – Cycle 1 | Repeat 1 | Cleaning & Freezing | ||
Repeat 2 | Cleaning & Freezing | ||||
Repeat 3 | Cleaning & Freezing | ||||
Repeat 4 | Cleaning & Freezing | ||||
Repeat 5 | Cleaning & Freezing | ||||
Cleaning test – Cycle 1 | Repeat 1 | Cleaning & Freezing | Running test | ||
Repeat 2 | Cleaning & Freezing | ||||
Repeat 3 | Cleaning & Freezing | ||||
Repeat 4 | Cleaning & Freezing | ||||
Repeat 5 | Cleaning & Freezing | ||||
Running test | Cleaning test – Cycle 2 | Repeat 1 | Cleaning & Freezing | ||
Repeat 2 | Cleaning & Freezing | ||||
Repeat 3 | Cleaning & Freezing | ||||
Repeat 4 | Cleaning & Freezing | ||||
Repeat 5 | Cleaning & Freezing | ||||
Cleaning test – Cycle 2 | Repeat 1 | Cleaning & Freezing | Running test | ||
Repeat 2 | Cleaning & Freezing | ||||
Repeat 3 | Cleaning & Freezing | ||||
Repeat 4 | Cleaning & Freezing | ||||
Repeat 5 | Cleaning & Freezing | ||||
… | |||||
Team organization:
团队组织：
Team 1 | Team 2 | Machine | ||||
7:00 | 7:10 | Handover | 19:00 | 19:10 | Handover | 24 hrs. ON |
7:10 | 19:00 | Test | 19:15 | 7:00 | Test | |
19:00 | 19:10 | Handover | 7:00 | 7:10 | Handover | |
Test set-up:
测试设置：
| Machines | |||||
Status | FOT | FOT | FOT | FOT | ||
Number | 1 | 2 | 3 | 4 | ||
Country Version | EU | EU | EU | EU | ||
Tension / Frequency | 230V / 50Hz | 230V / 50Hz | 230V / 50Hz | 230V / 50Hz | ||
Lab condition | Temperature: 30 ± 3 oC | |||||
Humidity: 60 ± 10% | ||||||
Equipment | Counter | |||||
RFID free-mode tag | ||||||
Timer | ||||||
Test protocol | Group A | Product preparation: Follow specified instruction, with reused product | ||||
2. Turn on the machine | ||||||
Use the RFID free-mode tag to enter free mode | ||||||
Pour the product into the hopper and close the lid | ||||||
Group B | Disassemble Group B and put the components into the Freezer (-20℃) for 6 minutes, then take out the components and put into the ambient temperature water for 2 minutes. | |||||
Cleaning test: Follow specified instruction | ||||||
Take out the components after finishing the cleaning and put them on the table for 20 minutes | ||||||
Assemble the components into the machines. | ||||||
Repeat for 4 times, counted with counter. | ||||||
Caution | 1. Do NOT touch any button on the HMI | |||||
2. Do NOT switch off the machine unless requested | ||||||
3. DO fill the cycle performance check & handover record at the end of every cycle. | ||||||
4. Average number of cycle per machine per shift - 2 | ||||||
5. Number of cleaning per LCT, per machine - 260 for all units, (52 cycles) | ||||||
6. Maximum 1 break per shift | ||||||
7. Record every abnormal phenomenon and report to the supervisors. | ||||||
Test plan:
测试计划：
Daily* | 0 | 10 | 20 | 30 | 40 | 52 | |
Leakage | X | X | X | X | X | X | X |
Noise or vibration | X | X | X | X | X | X | X |
Visual check | X | X | X | X | X | X | X |
Assembly | X | X | X | X | X | X | X |
Color difference of hopper |
| X | X | X | X | X | X |
Noise (sound level meter) |
| X |
|
|
|
| X |
Machine technical evaluation
机器技术评估
Machine technical evaluation as follows should be conducted documented per 10 cycles, plus 0 and 52 cycles as reference. Any Issue or event noticed should be detailed recorded in the table in the end
应每 10 个周期进行一次机器技术评估，外加 0 和 52 个周期作为参考。发现的任何问题或事件都应详细记录在最后的表格中.
Parameter | Value | Done by | Date | Signature |
0 Cycles | ||||
Leakage | ||||
Noise or vibration | ||||
Basic Visual check | ||||
Assembly | ||||
Color difference of hopper | ||||
Noise (sound level meter) | ||||
10 Cycles | ||||
Leakage | ||||
Noise or vibration | ||||
Basic Visual check | ||||
Assembly | ||||
Color difference of hopper | ||||
Noise (sound level meter) | ||||
20 Cycles | ||||
Leakage | ||||
Noise or vibration | ||||
Basic Visual check | ||||
Assembly | ||||
Color difference of hopper | ||||
Noise (sound level meter) | ||||
30 Cycles | ||||
Leakage | ||||
Noise or vibration | ||||
Basic Visual check | ||||
Assembly | ||||
Color difference of hopper | ||||
Noise (sound level meter) | ||||
40 Cycles | ||||
Leakage | ||||
Noise or vibration | ||||
Basic Visual check | ||||
Assembly | ||||
Color difference of hopper | ||||
Noise (sound level meter) | ||||
52 Cycles | ||||
Leakage | ||||
Noise or vibration | ||||
Basic Visual check | ||||
Assembly | ||||
Color difference of hopper | ||||
Noise (sound level meter) | ||||
Cycle performance check & handover record
周期性能检查和交接记录
Cycle performance check & handover record as follows should be documented at the end of every cycle. Any Issue or event noticed should be detailed recorded in the table in the end
每个周期结束时应记录如下的周期性能检查和交接记录。发现的任何问题或事件应在最后的表格中详细记录。.
Cycle N° | Date | Time | Test Items | Name | Signature | |||
Leakage | Noise or vibration | Visual check | Assembly | |||||
Issue or event noticed on the machine (to be reported on event tracking file)
在计算机上发现问题或事件（在事件跟踪文件中报告）
Description | Cycle | Date | Time | Name | |
Machine dispensing life cycle test protocol
机器分配生命周期测试协议
Confidential
机要1
MACHINE PASSPORT |
Project | Sorbetteria DICE - 102517 |
Target | This document describes the events in the LCT FOT of Sorbetteria conducted in China |
Who | Operators / System Developers / System Engineers / Quality engineer |
Compiled | L. YANG |
Contact | Zhenhua ZHANG : 13872086558 Rong CHEN : 13764946472 Lin YANG : 13774264267 |
Machine ID
计算机 ID
Parameter | Value |
Machine serial number | |
Machine production date | |
Place of testing | Donper, China |
Machine number |
Confidential2
机密2
procedure - lifecycle test |
Project | Sorbetteria |
DICE-102517_Sorbetteria |
Target | This document describes the test protocol of the Lifecycle Test of the FOT. The objective is to run the machines until technical problems occur in order to discover and optimise weak parts + verify all necessary functions (mechanics, cooling system, handling). The tests are done according to the technical specifications (as far as fixed there). |
Who | Operators |
Modif |
Cycle Description
周期描述
Dispensing is made only with Frappe latté product.
分配仅使用 Frappe 拿铁产品进行。
1 Cycle is made of:
1 个周期由以下部分组成：
Phase | Action |
1 |
Dispense 1 cup of product. The product should above the mark line on the cup |
2 | Open the lid and pour the product back into the hopper |
3 | Close the lid |
4 | Count the number of cycle |
Team organization:
团队组织：
Team 1 | Team 2 | Machine | ||||
7:00 | 7:10 | Handover | 19:00 | 19:10 | Handover | 24 hrs. ON |
7:10 | 19:00 | Test | 19:15 | 7:00 | Test | |
19:00 | 19:10 | Handover | 7:00 | 7:10 | Handover | |
Test set-up:
测试设置：
| Machines | |||||
Status | FOT | FOT | FOT | FOT | FOT | FOT |
Number | 1 | 2 | 3 | 4 | 5 | 6 |
Country Version | EU | EU | EU | EU | EU | EU |
Tension / Frequency | 230V / 50Hz | 230V / 50Hz | 230V / 50Hz | 230V / 50Hz | 230V / 50Hz | 230V / 50Hz |
Dispensing Volume | >100 ml | >100 ml | >100 ml | >100 ml | >100 ml | >100 ml |
Lab condition | Temperature: 30 ± 3 oC | |||||
Humidity: 60 ± 10% | ||||||
Equipment | Counter | |||||
Temperature meter | ||||||
Balance | ||||||
Transparent cup (~150ml) | ||||||
RFID free-mode tag | ||||||
Timer | ||||||
Test protocol | 1. Product preparation: Follow specified instruction | |||||
2. Turn on the machine and start the timer | ||||||
3. Use the RFID free-mode tag to enter free mode | ||||||
4. Pour the product into the hopper and close the lid | ||||||
5. Wait 5 minutes | ||||||
6. Start test | ||||||
7. Stop the test after 115 hrs. and deliver the machine to QA | ||||||
8. After QA finish the test, take the machine back to the lab and repeat from step 1. | ||||||
Caution | 1. Do NOT touch any button on the HMI | |||||
2. Do NOT switch off the machine unless requested | ||||||
3. DO fill the shift performance check & handover record at the break and the end of shift | ||||||
4. Average number of dispensing per machine per shift - 1000 | ||||||
5. Number of preparations per LCT, per machine - 73000 for all units | ||||||
6. Maximum 1 break per shift | ||||||
7. Record every abnormal phenomenon and report to the supervisors. | ||||||
Test plan:
测试计划：
Daily* | 0 | 5000 | 10000 | 15000 | 20000 | 30000 | 40000 | 50000 | 60000 | 73000 | |
Leakage | X |
|
|
|
|
|
|
|
|
|
|
Noise or vibration | X |
|
|
|
|
|
|
|
|
|
|
Basic visual check | X |
|
|
|
|
|
|
|
|
|
|
In-cup temperature | X | X | X | X | X | X | X | X | X | X | X |
Overrun | X | X | X | X | X | X | X | X | X | X | X |
Power(cooling performance) |
| X | X | X | X | X | X | X | X | X | X |
Full visual check |
| X | X | X | X | X | X | X | X | X | X |
Handle sealing |
| X | X | X | X | X | X | X | X | X | X |
Handle recover force |
| X | X | X | X | X | X | X | X | X | X |
Product flow ability |
| X | X | X | X | X | X | X | X | X | X |
Hi-pot |
| X | X | X | |||||||
Leakage current |
| X | X | X | |||||||
Noise (sound level meter) |
| X |
|
|
|
|
|
|
|
| X |
* Once per shift | |||||||||||
X tests conducted by operator | |||||||||||
X tests conducted by supervisor only | |||||||||||
All rights reserved. The complete information in this document or its enclosures is strictly confidential and proprietary to Nestec Ltd, PTC Orbe. The recipient of this information agrees to keep this material and any information therein strictly confidential and not to reproduce or distribute it in whole or in part without written permission from Nestec Ltd, PTC Orbe.
保留所有权利。本文档或其附件中的完整信息是严格保密的，并且是 Nestec Ltd， PTC Orbe 的专有信息。此信息的接收者同意对本材料及其中的任何信息严格保密，未经 Nestec Ltd， PTC Orbe 的书面许可，不得全部或部分复制或分发本材料。All rights reserved. The complete information in this document or its enclosures is strictly confidential and proprietary to Nestec Ltd, PTC Orbe. The recipient of this information agrees to keep this material and any information therein strictly confidential and not to reproduce or distribute it in whole or in part without written permission from Nestec Ltd, PTC Orbe.
保留所有权利。本文档或其附件中的完整信息是严格保密的，并且是 Nestec Ltd， PTC Orbe 的专有信息。此信息的接收者同意对本材料及其中的任何信息严格保密，未经 Nestec Ltd， PTC Orbe 的书面许可，不得全部或部分复制或分发本材料。
Machine technical evaluation
机器技术评估
Machine technical evaluation as follows should be conducted documented per 5000 cycles, plus 0 and 73000 cycles as reference. Any Issue or event noticed should be detailed recorded in the table in the end
应每 5000 次循环进行以下机器技术评估，外加 0 和 73000 次循环作为参考。发现的任何问题或事件都应详细记录在最后的表格中.
Parameter | Value | Done by | Date | Signature |
0 Cycles | ||||
In-cup temperature | ||||
Overrun | ||||
Power | ||||
Full Visual check | ||||
Handle sealing | ||||
Handle recover force | ||||
Product flow ability | ||||
Hi-pot | ||||
Leakage current | ||||
Noise (sound level meter) | ||||
5000 Cycles | ||||
In-cup temperature | ||||
Overrun | ||||
Power | ||||
Full Visual check | ||||
Handle sealing | ||||
Handle recover force | ||||
Product flow ability | ||||
Hi-pot | ||||
Leakage current | ||||
10000 Cycles | ||||
In-cup temperature | ||||
Overrun | ||||
Power | ||||
Full Visual check | ||||
Handle sealing | ||||
Handle recover force | ||||
Product flow ability | ||||
Hi-pot | ||||
Leakage current | ||||
15000 Cycles | ||||
In-cup temperature | ||||
Overrun | ||||
Power | ||||
Full Visual check | ||||
Handle sealing | ||||
Handle recover force | ||||
Product flow ability | ||||
Hi-pot | ||||
Leakage current | ||||
Parameter | Value | Done by | Date | Signature |
20000 Cycles | ||||
In-cup temperature | ||||
Overrun | ||||
Power | ||||
Full Visual check | ||||
Handle sealing | ||||
Handle recover force | ||||
Product flow ability | ||||
Hi-pot | ||||
Leakage current | ||||
30000 Cycles | ||||
In-cup temperature | ||||
Overrun | ||||
Power | ||||
Full Visual check | ||||
Handle sealing | ||||
Handle recover force | ||||
Product flow ability | ||||
Hi-pot | ||||
Leakage current | ||||
40000 Cycles | ||||
In-cup temperature | ||||
Overrun | ||||
Power | ||||
Full Visual check | ||||
Handle sealing | ||||
Handle recover force | ||||
Product flow ability | ||||
Hi-pot | ||||
Leakage current | ||||
50000 Cycles | ||||
In-cup temperature | ||||
Overrun | ||||
Power | ||||
Full Visual check | ||||
Handle sealing | ||||
Handle recover force | ||||
Product flow ability | ||||
Hi-pot | ||||
Leakage current | ||||
Parameter | Value | Done by | Date | Signature |
60000 Cycles | ||||
In-cup temperature | ||||
Overrun | ||||
Power | ||||
Full Visual check | ||||
Handle sealing | ||||
Handle recover force | ||||
Product flow ability | ||||
Hi-pot | ||||
Leakage current | ||||
73000 Cycles | ||||
In-cup temperature | ||||
Overrun | ||||
Power | ||||
Full Visual check | ||||
Handle sealing | ||||
Handle recover force | ||||
Product flow ability | ||||
Hi-pot | ||||
Leakage current | ||||
Noise (sound level meter) | ||||
Shift performance check & handover record
轮班绩效检查和交接记录
Shift performance check & handover process as follows should be conducted for break and end of the shift. Any Issue or event noticed should be detailed recorded in the table in the end
应按照以下方式进行轮班绩效检查和交接过程，以便休息和结束轮班。发现的任何问题或事件应在最后的表格中详细记录。.
Cycle N° | Date | Time | Test Items | Name | Signature | ||||
Leakage | Noise or vibration | Basic Visual check | In-cup temperature | Overrun | |||||
Issue or event noticed on the machine (to be reported on event tracking file)
在计算机上发现问题或事件（在事件跟踪文件中报告）
Description | Cycle | Date | Time | Name | |
Appendix 2: Frappelatte ice cream product preparation
附录 2：Frappelatte 冰淇淋产品制备
Appendix 3: Frappelatte Sorbetteria machine 2 days testing protocol
附录 3：Frappelatte Sorbetteria 机器 2 天测试方案
Appendix 4: Frappelatte Sorbetteria machine 5 days testing protocol
附录 4：Frappelatte Sorbetteria 机器 5 天测试方案
Appendix 5: Aeuthetic design from Multiple
附录 5：来自多个的 Aeuthetic Design
Appendix 6: Sorbetteria RFID Specification _ Hardware and software
附录 6：Sorbetteria RFID 规范 _ 硬件和软件
RFID Software code:
RFID 软件代码：
Parametri | ||||||||||||||||
Ice Cream Flavors | 1 | 0: Caffè | ||||||||||||||
Shelf life in Sorbettiera | 120 | hours | ||||||||||||||
Exparing Date | 31 | day | ||||||||||||||
12 | month | |||||||||||||||
16 | year | |||||||||||||||
Temperature scale | 0 | 0: °C | ||||||||||||||
Temperature | -10 | °C | ||||||||||||||
Modalità TAG | 2 | 0: Product (std production) | ||||||||||||||
STRING in the tag (it change according the value in column C) | ||||||||||||||||
BLOCCO | B0 | B1 | B2 | B3 | ||||||||||||
0 | 01 | 00 | 78 | 00 | ||||||||||||
1 | 1F | 0C | 10 | 00 | ||||||||||||
2 | 9C | FF | 02 | 00 | ||||||||||||
STRING | ||||||||||||||||
01 | 00 | 78 | 00 | 1F | 0C | 10 | 00 | 9C | FF | 02 | 00 | |||||
RFID hardware spec:
RFID 硬件规格：
Appendix 7: Sorbetteria Hermetic warranty
附录 7：Sorbetteria 密封保修
Appendix 8: Sorbetteria BOM
附录 8：Sorbetteria BOM
Standard parts标准件 | |||||
35 | Cross Screw十字槽盘头螺钉M5X16 | 140403044 | GB/T818 | N/否 | |
36 | Cross Screw十字槽盘头螺钉M4X10 | 140403022 | GB/T818 | N/否 | |
37 | Cross recessed countersunk head screw locking glue | 140403122 |
|
| |
38 | Cross recessed countersunk head tapping screws | 140401092 | GB/T845 |
| |
39 | Plum Blossom Pan Head Screw Hex Floriated Anti-theft Screw | 140403114 | GB2672 | N/否 | |
40 | Six corner head flange face bolt六角头法兰面防松螺栓M6X10 | 140101117 | GB/T16674.1 |
| |
41 | Six corner head flange face bolt六角头法兰面防松螺栓M6X30 | 140101118 | GB/T16674.1 |
| |
42 | Six corner head flange face bolt六角头法兰面防松螺栓M6X55 | 140101119 | GB/T16674.1 |
| |
43 | Six corner head flange face bolt六角头法兰面防松螺栓M6X65 | 140101120 | GB/T16674.1 |
| |
44 | Six corner head flange face bolt六角头法兰面防松螺栓M4X10 | 140101121 | GB/T16674.1 |
| |
45 | Hexagon Nut Cu/M5六角螺母Cu/M5 | 140201006 | GB/T6170 | N/否 | |
46 | Six corner flange face anti loose nut六角法兰面防松螺母M6 | 140201051 | GB/T6177.1 |
| |
47 | Six corner flange face anti loose nut六角法兰面防松螺母M4 | 140201050 | GB/T6177.1 |
| |
48 | welding nut焊接螺母 | 140203001 | GB/T13681 |
| |
49 | welding nut厚焊接螺母 | 140203008 | GB/T13681 |
| |
50 | Flat Head Nut M4 | 140202015 | TY10_12 | N/否 | |
51 | Spring Nut B M3 | 140202016 | QC/T608 | N/否 | |
52 | Large washer大垫圈D6 | 140302054 | GB/T96 |
| |
53 | washer平垫圈D4 | 140302004 | GB/T97.1 |
| |
54 | Spring弹簧垫圈 | 140301002 | GB/T93 |
| |
55 | Large washer大垫圈D3 | 140302064 | GB/T96 |
| |
56 | External saw tooth lock washer外锯齿锁紧垫圈D5 | 140303007 | GB/T862.2 |
| |
57 | Open Mouth Oval Head Heart Rivets | 140500001 | GB/T12618 | N/否 | |
III、Electronic System Parts 电气系统部件 | |||||
58 | PCBA 电控板套件 | 130314150 | S100_400_01_PCBA | Y/是 | |
59 | Gear Box 减速器 | 170701028 | S100_302_05_Gear_Box | Y/是 | |
60 | Axial-Flow Fan 轴流风机 | 130102099 | PM1238HA2B-7 | Y/是 | |
61 | Electromagnet 电磁铁 | 130101131 | S100_400_02_Electromagnet | Y/是 | |
62 | Magnet D4 磁铁D4X3.5 | 170599174 | S100_400_08_Mag_ D4 | Y/是 | |
63 | NTC Senser/NTC感温探头 | 130301066 | S100_400_01-05_NTC Senser | Y/是 | |
64 | Power Cord With Plug_European | 130305006 | 3VTJ2/H05VV-F3G1.5mm2 | Y/是 | |
65 | 护线圈（Protective Ring） | 130406005 | GMQ2015/15.5X20.1 | N/否 | |
66 | Power Cord Snap 电源线卡 | 130405010 | BGB8290_4_04 | N/否 | |
67 | Ribbon 扎带 | 130402001 | (TY21-04)(UL) | N/否 | |
68 | Grouded Mark 接地标志 | 160103649 | s100_400_11_Grouded_Mark | N/否 | |
69 | D5 Circular insert | 130413014 | TY19-04-01 |
| |
70 | D6.3 Joint Single Large Upright Inser | 130413072 | (RSB 8178.108 F 6.3-1)(STOCK) | N/否 | |
71 | D6.3 Single Wire Rods Sheath | 130401002 | TY20-02-01 | N/否 | |
72 | Brown cable 棕色电线 | 130304088 |
| N/否 | |
73 | Blue cable 兰色电线 | 130304089 |
| N/否 | |
74 | Yellow-green cable 黄绿色电线 | 130304096 |
| N/否 | |
75 | Red cable 红色电线 | 130304072 |
| N/否 | |
76 | Blue cable 兰色电线 | 130304071 |
| N/否 | |
77 | D8 FRPP D8阻燃管 | 130404005 | TY22-01 | N/否 | |
78 | 减震垫cushion | 170600397 | S100_302_06_cushion | N/否 | |
IV、Plastic and Rubber Parts 塑料橡胶部件小计： | |||||
Discounting Plastic and rubber parts 可拆卸塑料橡胶件 | |||||
79 | Scraper 搅拌器(FCM) | 170402024 | S100_302_03_Scraper | Y/是 | |
80 | Hopper 料桶(FCM) | 170101104 | S100_501_01_Hopper | Y/是 | |
81 | Piston 活塞(FCM) | 170204034 | S100_501_02_Piston | Y/是 | |
82 | Handle 手柄 | 170201043 | S100_501_03_Handle | N/否 | |
83 | Handle Pin 插销 | 170205065 | S100_501_04_Handle_Pin | N/否 | |
84 | Hopper Sealing 饮料桶密封圈(FCM) | 141000089 | S100_501_06_Hopper_Sealing | Y/是 | |
85 | Hopper Lid 饮料桶盖(FCM) | 170101105 | S100_501_07_Hopper_Lid | Y/是 | |
86 | Filter Net 防尘网 | 170504019 | S100_502_05_Filter_Net | N/否 | |
87 | Drip Tray 接水盘盒 | 170600376 | S100_503_01_Drip_Tray | N/否 | |
Mounting plastic and rubber parts 不可拆卸塑料橡胶件 | |||||
88 | Back Cover 后盖 | 170401072 | S100_100_03_B_Cove | N/否 | |
89 | Evaporator Support | 170499072 | S100_100_04_Evap_Sup | Y/是 | |
90 | Top Panel | 170499073 | S100_100_05_T_panel | N/否 | |
91 | Rubber Feet Adjustable | 170504018 | S100_100_09_Rubber_Feet | N/否 | |
92 | Air Duct 导风罩 | 170799749 | S100_301_02_Air_Duct | N/否 | |
93 | Hall Sensor Support 霍尔传感器安装板 | 170499087 | S100_400_07_HS_Sup | N/否 | |
94 | Magnet support 磁钢嵌件 | 170499088 | S100_400_06_Mag_Sup | N/否 | |
95 | PSU Support | 170499091 | S100_400_12_PSU_Sup | N/否 | |
96 | Front Panel 前面板 | 170499074 | S100_502_01_F_Panel | N/否 | |
97 | Back Panel 后面板 | 170499075 | S100_502_02_B_Panel | N/否 | |
98 | Left panel 左面板 | 170499076 | S100_502_03_L_Panel | N/否 | |
99 | Right Panel右面板 | 170499077 | S100_502_04_R_Panel | N/否 | |
100 | Reed Sensor Support 干簧管安装板 | 170499094 | S100_400_09_RS_Sup | N/否 | |
101 | Air Inlet Grid 后进风栅 | 170499093 | S100_502_08_Air_Inlet_Grid | N/否 | |
102 | Back panel for Evaporator蒸发器底板 | 170599179 | S100_20301_06_Evap_B_panel | N/否 | |
103 | Temperature Sensor Supporting | 170299207 | S100_400_10_Sensor_Sup | Y/是 | |
104 | Evaporator Sealing Ring 蒸发器密封圈(FCM) | 141000092 | S100_203_01_Evap_Sealing_Ring | Y/是 | |
105 | Shaft Lip Sealing 唇型密封(FCM) | 170299205 | S100_203_03_Shaft_Lip_Sealing | Y/是 | |
V、Packing accessories 包装附件 | |||||
106 | Nameplate 铭牌(雀巢) | 160108637 | S100_600_01_Nameplate | N/否 | |
107 | Packing Box 包装箱(雀巢) | 160401758 | S100_600_02_Packing_Box | N/否 | |
108 | Left Crash Pad 左防震垫 | 160302106 | S100_600_04_Left_Crash_Pad | N/否 | |
109 | Right Crash Pad 右防震垫 | 160302107 | S100_600_05_Right_Crash_Pad | N/否 | |
110 | Packing List 装箱清单 | 160502338 | S100_600_06_Packing_List | N/否 | |
111 | Machine Package 主机袋 | 160501121 | S100_600_07_Machine_Package | N/否 | |
112 | User Guide | 160503332 | S100_600_08_User_Guide | N/否 | |
113 | Package of Accessories 出厂文件袋 | 160504002 | TY03 | N/否 | |
114 | Quality Certification_English | 160506003 | TY04-02 | N/否 | |
115 | Branding Backpanel 装饰画底板 | 160106062 | S100_600_10_Branding_Backpanel | N/否 | |
116 | Branding 装饰画A | 160106050 | S100_600_09_Branding | N/否 | |
117 | Food-Grade Grease 润滑脂(食用) | 150200004 | S100_600_09_Branding | N/否 | |
Appendix 9: Sorbetteria HMI Specification
附录 9：Sorbetteria HMI 规范
Sorbetteria 100
索贝特菌 100
Human Machine Interface and Electronic hardware and software
人机界面和电子硬件和软件
General specification
一般规格
Revision: 006
发行号：006
Approval by | Checked by | Originated by |
Alan Wu |
Version History
版本历史记录
Revision | Data | Author | Version changes |
001 | 2014-9-24 | Alan Wu | Initial revision for PT1 machine |
002 | 2014-10-27 | Alan Wu | Add PT1 mechanical drawings Add PT1 EE BOM Add machine workflow |
003 | 2014-12-22 | Alan Wu | For PT2 machine |
004 | 2014-12-29 | Alan Wu | Updated the reed switch and HMI outline drawings |
005 | 2015-06-08 | Alan Wu | For FOT machine Updated the HMI mechanical design Updated the MB electronic design Updated the HMI workflow design |
006 | 2015-10-10 | Alan Wu | FOR ER1 machine Update the EE BOM for removing the solenoid valve Update the PCB schematic diagram Update the PCB layout Update the HMI workflow |
Table of content
目录
VERSION HISTORY92
版本历史记录92
TABLE OF CONTENT93
目录93
APPENDICES94
附录94
GENERAL95
一般95
1 Mechanical specification96
1 机械规格96
1.1 ME Design ID96
1.1 ME 设计 ID96
1.1.1 Final assembly96
1.1.1 总装96
1.1.2 Exploded view96
1.1.2 爆炸图96
1.1.3 Sub-parts96
1.1.3 子部分96
1.2 Mechanical button specification103
1.2 机械按钮规格103
1.3 Final visual aspect103
1.3 最终视觉方面103
1.3.1 Visible parts general specification103
1.3.1 可见部件 通用规格103
1.3.2 Plastic button103
1.32 塑料按钮103
1.3.3 Top case103
1.33顶壳103
1.4 Artwork and printing103
1.4 插图和印刷103
1.5 Smell considerations103
1.5 气味注意事项103
1.6 Mechanical interface103
1.6 机械接口103
2 Electrical specification103
2 电气规格103
2.1 Standard ratings103
2.1 标准评分103
2.2 Electrical protections104
2.2 电气保护104
2.3 Electrical peripherals105
2.3 电气外围设备105
2.3.1 Reed switch105
2.3.1 磁簧开关105
2.3.2 Temperature sensor105
2.3.2 温度传感器105
2.4 PCB specification106
2.4 PCB规格106
2.5 STM32F105RC programming interface107
2.5 STM32F105RC 编程接口107
2.6 HMI display and control interface108
2.6 HMI 显示和控制界面108
2.7 PSU connection interface109
2.7 PSU 连接接口109
2.8 RFID connection interface110
2.8 RFID连接接口110
2.9 Hall connection interface111
2.9 霍尔连接接口111
3 Functionalities and features111
3 功能和特性111
3.1 Peripherals control diagram111
3.1 外设控制图111
3.2 Workflow111
3.2 工作流程111
3.3 Working mode112
3.3 工作模式112
3.3.1 Standby mode112
3.3.1 待机模式112
3.3.2 Fill mode112
3.3.2 填充模式112
3.3.3 Cooling mode112
3.3.3 冷却模式112
3.3.4 Cleaning mode112
3.3.4 清洁模式112
3.3.5 Technician mode112
3.3.5 技术员模式112
3.4 LEDs112
3.4 发光二极管112
3.5 Buttons112
3.5 按钮112
3.6 LCD112
3.6 液晶屏112
3.7 Buzzer112
3.7 蜂鸣器112
4 Packaging113
4 包装113
4.1 configuration113
4.1 配置113
4.1.1 HMI Module113
4.1.1 HMI 模块113
4.1.2 PSU PCBA113
4.1.2 电源 PCBA113
4.1.3 Main board PCBA113
4.1.3 主板PCBA113
4.1.4 RFID PCBA113
4.1.5 Hall PCBA114
4.1.5 霍尔PCBA114
4.2 Packaging qualification114
4.2 包装鉴定114
5 Test and reliability114
5 测试和可靠性114
5.1 Compatibility with environment114
5.1 与环境的兼容性114
5.2 Lifetime114
5.2 终生114
5.3 Buttons reliability114
5.3 按钮可靠性114
5.4 Salt spray114
5.4 盐雾114
5.5 Spill resistance114
5.5 防泼溅性114
5.6 Painting and printing114
5.6 绘画和印刷114
5.7 Cosmetic114
5.7 饰品114
5.8 Screws torque115
5.8 螺丝扭矩115
6 Certification116
6 认证116
Appendices
附录
ID | Description | Revision | Release date |
A | PCB Schematic | PA2.1 | 2015-07-05 |
B | PCB Drawings | PA2.1 | 2015-07-05 |
C | PCB Electrical layers | PA2.1 | 2015-07-05 |
D | PCB BOM | PA2.1 | 2015-07-05 |
E | HMI workflow | V0.55 | 2015-9-10 |
F | HMI Mechanical drawing | V2.0 | 2015-7-25 |
G | Printing artwork | V0.5 | 2015-2-5 |
General
常规
The Sorbetteria 100 HMI is a human machine interface of Nescafe Frappelatte machine of Nestle. It is made with MCU control on a ARM® 32-bit Cortex®-M3 CPU, AC/DC PSU, and 128*64 resolution LCD. The HMI is composed of one LCD and 2 mechanical buttons on the right of LCD that is backlighted by one white LED.
Sorbetteria 100 HMI 是雀巢雀巢 Frappelatte 机器的人机界面。它是在 ARM® 32 位 Cortex-M3® CPU、AC/DC PSU 和 128*64 分辨率 LCD 上通过 MCU 控制制成的。HMI 由一个 LCD 和 LCD 右侧的 2 个机械按钮组成， 由一个白色 LED 背光。
Figure1 Sorbetteria 100 HMI module preview
图 1 Sorbetteria 100 HMI 模块预览
Mechanical specification
机械规格
ME Design ID
ME 设计 ID
Final assembly
总装
The picture below shows the final assembly of the Sorbetteria 100 HMI module.
下图显示了 Sorbetteria 100 HMI 模块的最终组装。
Figure2 HMI module final assembly overview
图2 HMI 模块e 总装概述
Exploded view
爆炸视图
The picture below shows the exploded view of the Sorbetteria 100 HMI module.
下图显示了 Sorbetteria 100 HMI 模块的分解图。
Figure3 HMI module assembly exploded view
图3 HMI 模块e 组件分解图
Sub-parts
子部分
Buttons
按钮
This part is the visible portion of the below two buttons: Ok button and cleaning button.
这部分是以下两个按钮的可见部分：Ok 按钮和 cleaning 按钮。
Figure4 plastic button part view
图4塑料按钮部件视图
LCD Panel
LCD 面板
Main external part of the HMI module. The part can protect the LCD and waterproof. The middle area is translucent so that the LCD displays.
HMI 模块的主要外部部分。该部件可以保护 LCD 和防水。中间区域是半透明的，以便 LCD 显示。
Figure5 panel part view
图5面板部件视图
Rubber key
橡胶键
The part is the button internal part. It is made of silicon rubber with a milky translucent color. It is used as a spring to control the button movement. A small pin is located on the bottom to press on the metal dome switch that is on the PCB, so that contact is made when button is pressed. Finally, it is also used as a light guide/diffuser for the middle pictogram of buttons.
这部分是按钮内部部分。它由硅橡胶制成，呈乳白色半透明。它用作控制按钮移动的弹簧。底部有一个小引脚，用于按下 PCB 上的金属圆顶开关，以便在按下按钮时进行接触。最后，它还用作按钮中间象形图的导光器/扩散器。
Figure6 rubber key part view
图6橡胶关键部件视图
Top case
顶壳
The part is the LCD panel internal part. It is made of the plastic with a black color. It is used to fix the LCD component and the two buttons. The black color is in order to prevent light-leaking.
该部分是 LCD 面板内部零件。它由黑色塑料制成。它用于固定 LCD 组件和两个按钮。黑色 是为了防止漏光。
Figure7 top case part view
图7顶壳部件视图
Waterproof double-tape
防水双面胶带
The part is used to glue the top case with LCD panel.
该部件用于将顶壳与 LCD 面板粘合。
Figure8 double-tape part view
图8双胶带部件视图
Silicone ring
硅胶圈
The part is assembled on the round of the top case. It is used to waterproof and dust.
该零件组装在顶壳的圆形上。它用于防水和防尘。
Figure9 silicon ring part view
图9硅环部件视图
LCD component
LCD 组件
The part is assembled on the top case.
该部件组装在顶壳上。
Figure10 LCD part view
图10LCD 部件视图
EVA tape
EVA胶带
The part is assembled on the top case for LCD component. It is used to protect the LCD for the function of buffer shock.
该部件组装在 LCD 组件的顶壳上。它用于保护 LCD 的缓冲冲击功能。
Figure11 EVA tape part view
图11 EVA 胶带部分视图
PCB
印刷电路板
HMI PCB: The electronic board that will support the metal dome switch and all the LEDs.
HMI PCB：将支持金属圆顶开关和所有LED 的电子板。
PSU PCB: Printed circuit board containing all high voltage components
PSU PCB：包含所有高压元件的印刷电路板.
Figure12 PSU PCB part view
图12 PSU PCB 零件视图
Main board PCB: Printed circuit board containing all control components and connectors
主板 PCB：包含所有控制元件和连接器的印刷电路板.
Figure13 Main board PCB part view
图13 主板 PCB 零件视图
RFID PCB: Printed circuit board containing all RFID sensor components
RFID PCB：包含所有 RFID 传感器元件的印刷电路板.
Figure14 Main board PCB part view
图14 主板 PCB 零件视图
HALL PCB: Printed circuit board containing all motor speed detection sensor components
霍尔 PCB：包含所有电机速度检测传感器元件的印刷电路板.
Figure15 Main board PCB part view
图15 主板 PCB 零件视图
Metal dome switch
金属弹片开关
The metal dome switch is for “OK” button and “Cleaning” button
金属圆顶开关用于“确定”按钮和“清洁”按钮.
Figure16 metal dome part view
Figure16 金属圆顶零件视图
Bottom case
底壳
This part is the rear cover and its only purpose is to close and protect the HMI PCB
这部分是后盖，它的唯一目的是关闭和保护 HMI PCB.
Figure17 bottom case part view
图17 底壳零件视图
Screws
螺丝
Six screws are needed to maintain all the parts together
需要六颗螺丝将所有部件保持在一起.
Figure18 screws part view
Figure18 螺丝部件视图
Mechanical button specification
机械按钮规格
The button activation force must be in range 170g to 270g
按钮动作力必须在 170g 到 270g 的范围内 .
The button edge must be under the cover surface with distance of 0.1 ±0.1 mm
按钮边缘必须位于盖板下方，距离为 0.1 ±0.1 毫米.
The wobbling and the gap around the button must be reduced and need to match iPhone button feeling with a target gap of 0.2±0.05 mm.
必须减少按钮周围的摆动和间隙，并且需要以 0.2±0.05 毫米的目标间隙匹配 iPhone 按钮的感觉。
Final visual aspect
最终视觉方面
1.3.1 Visible parts general specification
1.3.1 可见部件一般规格
All the visible parts (button and top case) must fulfill the following specifications:
所有可见部件（按钮和顶壳）必须满足以下规格：
- Parting lines on the visible surfaces are not allowed
- 不允许在可见表面上使用分型线.
- Welding lines need to be minimized on visible parts
- 需要尽量减少可见部件上的焊接线.
- Recess and flow marks must be avoided
- 必须避免凹槽和流痕.
- Gates cannot be positioned on visible areas
- 门不能位于可见区域.
1.3.2 Plastic button
1.3.2 塑料按钮
The plastic button is painted in black color with glossy finish
塑料按钮涂有黑色和光泽表面.
1.3.3 Top case
1.3.3 顶壳
The top case is painted in black color with glossy finish
顶壳涂有黑色漆，表面有光泽.
Artwork and printing
图稿和印刷
Printing artwork is available in appendix G
印刷图稿见附录 G.
Smell considerations
气味注意事项
It is important that all pieces used on the HMI do not smell.
重要的是 HMI 上使用的所有部件都没有气味。
For that purpose, it is highly recommended to avoid using glues and any kind of chemicals during the
为此，强烈建议避免在使用
assembly or on the parts.
装配体或零件上。
Mechanical interface
机械接口
The module should fit with the rest of the machine. All interfaces should respect the skin file provided initially. Refer to the 2D drawing (appendix F) for complete details.
该模块应与机器的其余部分相配。所有接口都应遵循最初提供的外观文件。请参阅 2D 图纸（附录 F）了解完整详细信息。
Electrical specification
电气规格
Standard ratings
标准评级
Value | Description | Min | Type | Max | Unit | |||||
Machine | ||||||||||
Vsup | Supply voltage | 220 | 230 | 240 | VAC | |||||
Isup | Supply current max(All LEDs on) | 0.68 | - | 6.9 | A | |||||
Supply current min(Standby mode) | - | - | TBD | mA | ||||||
Power supply unit | ||||||||||
Vsup（12V） | Supply voltage | 10.8 | 12 | 13.2 | V | |||||
Isup(12V) | Supply current max | - | - | 2000 | mA | |||||
Main board | ||||||||||
Vsup | Supply voltage | 10.8 | 12 | 13.2 | V | |||||
Isup | Supply current max(All LEDs on) | - | 83 | 120 | mA | |||||
Supply current min(Standby mode) | - | TBD | - | mA | ||||||
RFID board | ||||||||||
Vsup | Supply voltage | 3.1 | 3.3V | 3.5 | V | |||||
Supply current | 60 | 66 | 80 | mA | ||||||
Supply current (Standby mode) | 1.8 | mA | ||||||||
Hall board | ||||||||||
Vsup | Supply voltage | 3.1 | 3.3V | 3.5 | V | |||||
Isup | Supply current max | 1.2 | 1.4 | 1.8 | mA | |||||
HMI board | ||||||||||
Vsup | Supply voltage | 3.1 | 3.3V | 3.5 | V | |||||
Isup | Supply current max(All LEDs on) | 22 | 35 | 45 | mA | |||||
Electrical protections
电气保护
The PCB is not protected against overvoltage or short-circuit. Values outside defined range could
PCB 没有过压或短路保护。超出定义范围的值可能会
damage the electronic.
损坏电子设备。
Electrical peripherals
电气外围设备
Reed switch
簧片开关
The component is used to detect the hopper or the lid. The component is connected to the PSU board through a cable with a connector. Hopper cable length is 805±10mm, Lid cable length is 825±10mm. The induction distance is 4.0~9.0mm.
该组件用于检测料斗或盖子。 该组件通过带有连接器的电缆连接到 PSU 板。 料斗长度为 805±10 mm，L内径电缆长度为 825±10mm，诱导距离为 4.0~9.0mm。
This is for hopper:
这是针对 hopper 的：
This is for lid:
这是盖子的：
Signal configuration of the hopper connector is:
料斗连接器的信号配置为：
J22 | DESC | Test point |
1 | Bucket_Dect | TP11 |
2 | GND | TP12 |
Signal configuration of the lid connector is:
盖子连接器的信号配置为：
J20 | DESC | Test point |
1 | Cover_Dect | TP13 |
2 | GND | TP14 |
Temperature sensor(Purchased by Donper)
温度传感器（由 Donper 购买）
The component is used to detect the temperature of the ice scream material. The component is connected to the main board through a cable with a connector. Cable length is 700±2mm measured from the sensor to the entry of the connector. Temperature range is -40 ºC to +125ºC. The precision is ±0.1 ºC from 0 ºC to 70ºC, the precision is ±0.15 ºC from -10 ºC to 0ºC
该组件用于检测冰淇淋材料的温度。该组件通过带有连接器的电缆连接到主板。从传感器到连接器入口的电缆长度为 700±2mm。温度范围为 -40 ºC 至 +125ºC。从 0 ºC 到 70ºC 的精度为 ±0.1 ºC，从 -10 ºC 到 0ºC 的精度为 ±0.15 ºC.
Resistance V temperature table:
电阻 V 温度表：
Signal configuration of the connector is:
连接器的信号配置为：
J23 | DESC | Test point |
1 | NTC+ | TP16 |
2 | NTC- | TP15 |
PCB specification
PCB 规格
The PCB specifications are following:
PCB 规格如下：
Description | Value |
PSU PCB | |
Material | FR4 |
Thickness | 1.6±0.1mm |
Solder mask color top | Green |
Solder mask color bottom | Green |
Silkscreen color top | White |
Silkscreen color bottom | White |
Main board PCB | |
Material | FR4 |
Thickness | 1.6±0.1mm |
Solder mask color top | Green |
Solder mask color bottom | Green |
Silkscreen color top | White |
Silkscreen color bottom | White |
RFID board PCB | |
Material | FR4 |
Thickness | 1.6±0.1mm |
Solder mask color top | Green |
Solder mask color bottom | Green |
Silkscreen color top | White |
Silkscreen color bottom | White |
HMI board PCB | |
Material | FR4 |
Thickness | 1.0±0.1mm |
Solder mask color top | Green |
Solder mask color bottom | Green |
Silkscreen color top | White |
Silkscreen color bottom | White |
Hall board PCB | |
Material | FR4 |
Thickness | 1.6±0.1mm |
Solder mask color top | Green |
Solder mask color bottom | Green |
Silkscreen color top | White |
Silkscreen color bottom | White |
All design documents are available in appendices A, B, C and D
所有设计文件均见附录 A、B、C 和 D.
STM32F105RC programming interface
STM32F105RC 编程接口
The MCU used on the main board is a ST STM32F105RCT6. The STM32F105RCT6 device can be programmed using the dedicated J23 connector.
主板上使用的 MCU 是 STSTM32F105RCT6STM32F105RCT6 设备可以使用专用的 J23 连接器进行编程。
The programming interface is the ST standard using following signals SYS_+3.3V, GND, SWDIO, SWCLK. Please refer to ST-Link documentation for hardware and software tools to flash the MCU.
programming 接口是 ST 标准，使用以下信号 SYS_+3.3V、GND、SWDIO、SWCLK。 请参阅 ST-Link 文档，了解烧录 MCU 的硬件和软件工具。
Signal name | J23 pin | Test point |
SYS_+3.3V | 1 | TP15 |
GND | 2 | TP22 |
SWDIO | 3 | TP10 |
SWCLK | 4 | TP11 |
HMI display and control interface
HMI 显示和控制界面
LCD display and backlight interface:
LCD 显示和背光接口：
The LCD resolution is 128*64 dots. Viewing size is 49.9mm*23.02mm. Viewing Angle is 6:00. The backlight is white. The LCD display and backlight interface is connected to the main board through a cable with a FPC connector.
LCD 分辨率为 128*64 点。观看尺寸为 49.9mm*23.02mm。视角为 6：00。背光为白色。LCD 显示屏和背光接口通过带有 FPC 连接器的电缆连接到主板。
Signal configuration of the display interface is:
显示接口的信号配置为：
HMI control interface:
HMI 控制界面：
The HMI control interface is connected to the main board through a cable with a 51146-6P connector. Cable length is 60±2mm measured from the HMI control module to the entry of the connector.
HMI 控制接口通过带有 51146-6P 连接器的电缆连接到主板。 从 HMI 控制模块到连接器入口处测量的电缆长度为 60±2 mm。
Signal configuration of the control interface is:
控制接口的信号配置为：
CM4 pin | DESC | Test point |
6 | VCC_+3.3V | TP25 |
5 | Key_Clean | TP26 |
4 | Key_Ok | TP27 |
3 | LED_Clean | TP28 |
2 | LED_Ok | TP29 |
1 | GND | TP30 |
PSU connection interface
PSU 连接接口
The signal connection interface is connected to the main board through one cable with a 3113 connector. The cable has 16 wires. Cable length is 120±10mm measured from the PSU connection interface to the main board connection
信号连接接口通过一根带有 3113 连接器的电缆连接到主板。电缆有 16 根电线。从 PSU 连接接口到主板连接处测量的电缆长度为 120±10mm.
Signal configuration of the interface is:
接口的信号配置为：
J25 pin | DESC | Test point |
1 | NTC- | |
2 | NTC+ | |
3 | Bucket_Dect | |
4 | Cover_Dect | |
5 | PA1 | TP23 |
6 | P1C | TP27 |
7 | PB1 | TP22 |
8 | P1D | TP26 |
9 | Soleniod_ctrl | TP21 |
10 | ZVS_DET | TP25 |
11 | Compre_ctrl | TP20 |
12 | Motor_Control | TP24 |
13 | VCC_+3.3V | |
14 | HALL_Dect | |
15 | VCC_+12V | |
16 | GND |
RFID connection interface
RFID 连接接口
The RFID connection interface is connected to the main board through a cable with 51146-6P connector. Cable length is 50±5mm measured from the RFID connection interface to the entry of the connector.
RFID 连接接口通过带有 51146-6P 连接器的电缆连接到主板。 电缆长度为 50±5毫米，从 RFID 连接接口到连接器入口处测量。
Signal configuration of the interface is:
接口的信号配置为：
CM5 pin | DESC | Test point |
9 | GND | TP38 |
8 | RFID_IRQ | TP37 |
7 | RFID_CS | TP36 |
6 | SPI_MISO | TP35 |
5 | SPI_MOSI | TP34 |
4 | SPI_CLK | TP33 |
3 | RFID_EN | TP32 |
2 | RFID_+3.3V | TP31 |
1 | GND | N/A |
Hall connection interface
霍尔连接接口
The hall connection interface is connected to the PSU through a cable with XH2.5-3Y connector. Cable length is 300±2mm measured from the hall connection interface to the entry of the connector.
霍尔连接接口通过带有 XH2.5-3Y 连接器的电缆连接到 PSU。 电缆长度为 300±2mm，从霍尔连接接口到连接或入口处测量。
Signal configuration of the interface is:
接口的信号配置为：
J8 pin | DESC | Test point |
3 | GND | TP10 |
2 | HALL_Det | TP9 |
1 | VCC_+3.3V | TP8 |
Functionalities and features
功能和特性
Peripherals control diagram
外设控制图
Here below is a diagram which represent all the peripherals which will be used on machine.
下面是一个图表，它代表了将在机器上使用的所有外围设备。
Workflow and Work mode
工作流程和工作模式
Machine workflow and work mode is available in appendix E.
机器工作流程和工作模式在附录 E 中提供。
LEDs
发光二极管
The LED is used for the backlight of two buttons. There are two LEDs for each button in order to light is uniform. In normal the LED is on, in tips case the LED will flashing each 1s.
LED 用于两个按钮的背光。每个按钮有两个 LED，以便均匀照明 。正常情况下 LED 亮起，如果 LED 指示灯每 1 秒闪烁一次。
Buttons
按钮
There are two buttons on HMI module, the two buttons is cleaning button and ok button
HMI 模块上有两个按钮，两个按钮是清洁按钮和确定按钮.
The cleaning button is for machine goes into the cleaning mode.
清洁按钮用于机器进入清洁模式。
The ok button is for confirming the status of machine.
确定按钮用于确认机器的状态。
LCD
液晶显示器
There are two buttons on HMI module, the two buttons is cleaning button and ok button
HMI 模块上有两个按钮，两个按钮是清洁按钮和确定按钮.
The cleaning button is for machine goes into the cleaning mode.
清洁按钮用于机器进入清洁模式。
The ok button is for confirming the status of machine.
确定按钮用于确认机器的状态。
Buzzer
蜂鸣器
There is one buzzer. When detected one tag, the buzzer will ring a “Bi”
有一个蜂鸣器。当检测到一个标签时，蜂鸣器会响起“Bi”.
Packaging
包装
Configuration
配置
HMI module
HMI 模块
TBD
待定
Box:
箱：
PCS/box | N.W./PCS | N.W./box | G.W./box | L x W x H/box |
Pallet:
托盘：
boxes/layer | layers/pallet | boxes/pallet | N.W./pallet | L x W x H/pallet |
PSU PCBA
电源 PCBA
TBD
待定
Box:
箱：
PCS/box | N.W./PCS | N.W./box | G.W./box | L x W x H/box |
Pallet:
托盘：
boxes/layer | layers/pallet | boxes/pallet | N.W./pallet | L x W x H/pallet |
Main board PCBA
主板 PCBA
TBD
待定
Box:
箱：
PCS/box | N.W./PCS | N.W./box | G.W./box | L x W x H/box |
Pallet:
托盘：
boxes/layer | layers/pallet | boxes/pallet | N.W./pallet | L x W x H/pallet |
RFID PCBA
TBD
待定
Box:
箱：
PCS/box | N.W./PCS | N.W./box | G.W./box | L x W x H/box |
Pallet:
托盘：
boxes/layer | layers/pallet | boxes/pallet | N.W./pallet | L x W x H/pallet |
Hall PCBA
展厅PCBA
TBD
待定
Box:
箱：
PCS/box | N.W./PCS | N.W./box | G.W./box | L x W x H/box |
Pallet:
托盘：
boxes/layer | layers/pallet | boxes/pallet | N.W./pallet | L x W x H/pallet |
Packaging qualification
包装认证
The packaging must pass the following test items:
包装必须通过以下测试项目：
Drop tests.
跌落测试。
Vibration tests.
振动测试。
Compression tests.
加压试验。
Environmental tests.
环境测试。
Test and reliability
测试和可靠性
Compatibility with environment
C与环境的兼容性
The HMI module should be capable to work properly with a certain amount of dirt.
HMI 模块应能够在一定量的污垢下正常工作。
Using temperature range is 20 ºC ~30 ºC, RH is 60% +/- 5%
使用温度范围为 20 ºC ~30 ºC RH 为 60% +/- 5%.
Lifetime
辈子
The hardware must be able to ensure that under the condition of normal use within 5 years without replacement parts (the high-end market positioning)
硬件必须能够保证在正常使用的情况下5年内无需更换零件（高端市场定位）.
Buttons reliability
按钮可靠性
The mechanical button must withstand 30k activations
机械按钮必须承受 30k 次激活.
It must also withstand a force of 2kg
它还必须承受 2 公斤的力.
Salt spray
盐雾
The HMI module should support human skin contamination. A salt spray must be performed on the HMI module
HMI 模块应支持人体皮肤污染。必须在 HMI 模块上执行盐雾.
Spill resistance
防泼溅性
The HMI module should support water spilled on it. The test is performed with 30ml of water.
HMI 模块应支持泼水。该测试用 30 毫升水进行。
Painting and printing
喷漆和打印
The HMI module must support Hardness, Adhesion, Abrasion, Ethanol, Chemical and Humidity aggressions.
HMI 模块必须支持 Hardness（硬度）、Adhesion（粘附）、A强度、Ethanol（乙醇）、Chemical（化学）和 Humidity 攻击。
Proper tests need to be performed on the cover (painted and printed areas)
需要对封面（油漆和印刷区域）进行适当的测试.
Cosmetic
化妆品
Cosmetic limit samples will be defined on Golden Samples selected with Donper and Nestlé and approved by Nestlé
化妆品限量样品将在 Donper 和 Nestlé 选择并经雀巢批准的黄金样品上定义.
Screws torque
螺钉扭矩
All the screws must be tightened with a torque between 1.9 and 2.1kgf.cm.
所有螺钉的扭矩必须介于 1.9和 2.1kgf.cm 之间。
Certifications
认证
Sales countries | Certification |
Area | Europe | AOA | AMS | CE, CB, UL, etc. |
Country | Germany | Japan | Mexico | |
Italy | South Korea | USA | ||
Spain | Philippines | Canada | ||
Taiwan | ||||
Hong Kong | ||||
UAE-Duba | ||||
Kuwait | ||||
Qatar | ||||
Bahrain | ||||
Thailand | ||||
Australia | ||||
New Zealand | ||||
Indonesia | ||||
Israel | ||||
India |
Appendix A
附录 A
PCB Schematic
PCB S化学
VERSION PA2.1
版本 PA2.1
Appendix B
附录 B
PCB Drawings
PCB 图纸
VERSION PA2.1
版本 PA2.1
Appendix C
附录 C
PCB Electrical layers
PCB 电气层
VERSION PA2.1
版本 PA2.1
Appendix D
附录 D
PCB BOM
PCB BOM （主板 BOM）
VERSION PA2.1
版本 PA2.1
Appendix E
附录 E
Machine workflow
机器工作流程
VERSION V0.55
版本 V0.55
Appendix F
附录 F
HMI Mechanical drawing
HMI 机械图
VERSION V2.0
版本 V2.0
Appendix G
附录 G
Printing artwork
打印图稿
VERSION V0.5
版本 V0.5