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MS-4200 系列

服务手册

【组装和拆卸手册】

文件编号KD0006662

介绍

・本手册适用于纸币分拣机的维护工作，型号：MS-4200。

・在进行维护工作之前，请阅读其中的说明和注意事项。

・请将其放在维护工程师身边，以参考说明。

・本手册如有修改，恕不另行通知。

・连接到钞票分拣机的工作台由经销商提供。

请向经销商询问维护手册和零件。

内容

1.引言·······················································································································5

1.1维护工作前的行动·························································································5

1.2目标·······························································································································5

1.3BanknoteSorter概述····································································································6

1.4所需工具·················································································································10

1.5 螺丝和戒指·············································································································13

1.6常见工作······················································································································26

2.每个模型的摘要······································································································34

3.平板电脑······························································································································· 36 元

3.1平板电脑设置部件（TABLET-BSASSY）········································································36 元

3.2平板电脑的USB数据线········································································································38 元

3.3平板电脑的AC适配器电缆······························································································40

4.外壳·······················································································································42

4.1 LF-THIN-CS2_ASM················································································································ 42

4.2 OP-TOP-AD_COV2 ················································································································· 43

4.3 DRV-ADD_COVER2 ················································································································· 44

4.4 DRV-SIDE_CASE··················································································································· 44

4.5R-DRV 侧案例················································································································45

4.6拒绝案例······················································································································46

4.7漏斗盒······················································································································48

4.8TOP-CV总成······················································································································50

4.9FR-LO-CV2总成·················································································································53 元

4.10FRT-CV总成····················································································································54

5.组装单元··················································································································57 元

5.1SH-ZERO模块·················································································································57 元

5.2马力-最终ASM（马力）·············································································································· 60

5.3LT-SUB-FRONTASM （TP1） ·······································································································63

5.4LT-SUB-REARASM（TP2）········································································································65

5.5VT-B-FINAL2ASM（TP3） ········································································································68

5.6 EXT_GD_ASM3······················································································································ 73

5.7UT-最终ASM（TP4）·············································································································80

5.8ST-FINALASM（PK）·············································································································· 91

5.9LT-TRS-MOTORASM·············································································································· 95 元

5.10联锁开关总成·····································································································99

5.11粉丝······························································································································104 元

5.12交流连接器模块······································································································110 元

5.13电源装置·········································································································113 元

6.PCB（印刷电路板）·····························································································120 元

6.1控制板（RM228）······································································································120 元

6.2接口板（RM244）···································································································122 元

6.3包DISPBD（RM229）···········································································································124 元

6.4包轻BD（RM243）·········································································································126 元

7.执行器··························································································································127 元

7.1推板电机和LT/F电机总成···········································································127 元

7.2下移位电机/LT-TRS-MOTORASM-01········································································132 元

7.3上部运输电机/UT电机总成···············································································136 元

7.4RJ堆叠电机············································································································141 元

7.5堆垛机电机·················································································································142 元

7.6旋转螺线管··············································································································143 元

8.消耗品·····················································································································155 元

8.1零件清单·····················································································································155 元

8.2HP-P-ROLR橡胶············································································································157 元

9.调整·······················································································································159 元

9.1马力-最终ASM（HP）············································································································159 元

9.2门间隙························································································································178 元

9.3张力··························································································································189 元

介绍

维护工作前的操作

- 关闭BanknoteSorter的电源并拔下电源线。

在不拆除电源线的情况下进行维护工作时，可能会出现触电的情况。

- 磁性驱动器等磁性物体必须远离BillVALIDATOR单元、SH-ZERO模块。传感器可能被磁化并发生故障。

目标

不。	名字	产品类型	备注
1	钞票分拣机（MS-4200）	MS-4200W1N	AC	出口*	（国际电工委员会	类型	C13）
2	钞票分拣机（MS-4200）		MS-4200W2N	AC	出口*	（国际电工委员会	类型	I)

* 交流电源插座

交流电源插座的规格和外观如下所示。

不。

产品类型

外观

规范

诺伊

MS-4200W1N

IEC C13 型

MS-4200W2N

IEC I 型

CCC 新沙滩

BanknoteSorter概述

外观

< 前> < 右侧>

（6）（2）

（8）（1）

③

（7）（4）

⑤

（12）（9）

⑪

⑩

内部结构

不。	名字	目录编号
①	SH-ZERO模块	5.1
②	HP-FINALASM（HP）最终 ASM	5.2
③	LT-SUB-FRONTASM （TP1）	5.3
④	LT-SUB-REARASM （TP2）	5.4
⑤	VT-B-FINAL2ASM（TP3）	5.5
⑥	EXT_GD_ASM3	5.6
⑦	UT-FINALASM（TP4）系列	5.7
⑧	RJ-FINAL ASM	5.7.3
⑨	ST-FINALASM（PK） /堆垛机电机	5.8 / 7.5
⑩	ZR-UN-FAN	5.11.2
⑪	PK DISPBD（RM229）	6.3
⑫	PK灯BD（RM243）	6.4

不。	名字	目录编号
①	FAN-BK总成	5.11.1
②	AC CONNECTOR模块	5.12
③	电源装置	5.13
④	控制板（RM228）	6.1
⑤	接口板（RM244）	6.2
⑥	推板电机和LT/F 电机总成	7.1
⑦	下移载电机/LT-TRS-MOTORASM-01	7.2
⑧	上部运输电机/UT电机总成	7.3
⑨	RJ 堆垛机电机	7.4
⑩	旋转螺线管	7.6
⑪	轻型车―LK-BS总成（联锁2,3）	5.10

所需工具

不。	项目	零件编号	图像	注意
1	司机+ （标准）	编制者维修公司		M3 至M5 （长 = 200 毫米）
2	司机+ （长）			M3 至M5 （长 = 360 毫米）
3	司机+ （小）			M3 至M5 （长 = 68 毫米）
4	司机-			M3 至M5 （长 = 200 毫米）
5	小司机 +			直径：小于 3 毫米（用于拆卸轴螺钉）
6	小型司机 -			对于移除和设置T-SENSOR（T）和 T-SENSOR（D）用于拆卸E 形圈用于重叠调整
7	六角扳手套装			2.0、2.5 的扳手 mm 必需。
8	电动钳
9	扳手			7 毫米
10	长鼻子侧切割钳
11	脸红			用于清洁
12	抹布			用于清洁

不。	项目	零件编号	图像	注意
13	无水酒精（无水乙醇）	编制者维修公司		为	清洗
14	清洁工				用于清洁
15	鼓风机				用于清洁
16	键盘（USBI/F）
17	USB 存储器				用于收集日志
18	数码相机ラ
19	棉签				用于清洁VS4 辊
20	清洁片	7P134939-001		用于清洁辊 350 X140毫米		VS4
21	清洁板	4P073424-001		用于清洁辊 120 X210毫米		VS4
22	塞尺（B 型）	编制者维修公司		长度：100mm 形状： B 型 t0.4 X1，t0.5 X t0.6 X1			1
23	拉力计（10N）
24	不锈钢尺（150 毫米）

不。	项目		零件编号	图像	注意
25	门调整我nt 夹具	GATE-ADJ （登机口调整） COL3 （轨距）	7P156712-001		浇口调整轨距（专用项目）
26	门调整我nt 夹具		GATE-ADJ （登机口调整） SFT （轴）	7P156712-002		浇口调整轴（专用项目）
27	OV 调整板（OV-ADJ-PLT ASM）		7P156712-003		重叠调整
28	OV 调整板材（白色）（间隙 t=0.46）（OV-THINASM）		7P156712-004		重叠调整
29	OV 调整板材（黑色）（间隙 t=0.42）（OV-THICKASM）		7P156712-005		重叠调整
30	脲醛树脂装饰螺丝（YURIYASCREW）		7P156712-006		重叠调整
31	乐泰（三联1401B）		编制者维修公司		用于固定螺钉

螺钉和环

螺丝

使用这些螺钉或等效螺钉。

ings

用
这些
环
或
等效
的。

内部检索

使用这些引脚或等效的引脚。

关于螺丝的介绍

使用下图中指示的螺钉。

使用错误的螺丝会导致错误，因为导轨没有设置牢固。

运输导板螺丝花样 1

螺丝一侧与另一侧不同。

（一侧：[SH310]，另一侧：[PINSCREW]+[WS003]+[WP003]）

WP003

编号 WS003

PIN SCREW （销螺丝）

不。	单位	点	注意
1	LT-SUB-FRONTASM （TP1）	LT-F-LOW-GUD ASM x3
2	LT-SUB-REARASM （TP2）	LT-SUB-REAR ASM x2
3	VT_B-FINAL2ASM（TP3）	VT-SUB2 ASM x2
4	UT-FINALASM（TP4）系列	UT-DRIVEASM 2 驱动器

运输导板用螺丝花样 2

（两侧：[PINSCREW]+[WS003]+[WP003]）

编号 WS003

WP003 针螺丝

不。	单位	点	注意
1	UT-FINALASM（TP4）系列	UT-DRIVEASM 12驱动器

料斗导向螺钉

（一侧：[SH310]，另一侧：[PINSCREW]+[WS003]+[WP003]）

编号 WS003

WP003 针螺丝

不。	单位	点	注意
1	HP-FINALASM（HP）最终 ASM	HP-FPG ASM x3
2	HP-FINALASM（HP）最终 ASM		惠普-终结ASMx4

袖珍导轨螺丝

（一侧：[SP306L]，另一侧：[PINSCREW]+[WS003]+[WP003]）

编号 WS003

WP003 针螺丝

不。	单位	点	注意
1	UT-FINALASM（TP4）系列	RJ-FINAL ASM x4

运输滚子轴同步带轮用螺丝（大垫圈（SPxxxL））

不。	单位	点	注意
1	HP-FINALASM（HP）最终 ASM	HP-FPG ASM x2	编码器滑轮
2	LT-SUB-FRONTASM （TP1）	LT-SUB-FRONT ASM x7
3	LT-SUB-REARASM （TP2）	LT-SUB-REAR ASM x2
4	VT-B-FINAL2ASM（TP3）	VT-DRIVE2 ASM x3
5	UT-FINALASM（TP4）系列	UT-DRIVEASM 20 驱动器

运输滚轴用螺钉，花样 1（小垫圈（SPxxxM）和轴承夹）

使用错误的螺钉会导致无法安装滚子轴轴承。

不。	单位	点	注意
1	LT-SUB-FRONTASM （TP1）	LT-SUB-FRONT ASM x5
2	LT-SUB-REARASM （TP2）	LT-SUB-REAR ASM x2
3	UT-FINALASM（TP4）系列	UT-DRIVEASMx11 驱动器

运输滚子轴用螺钉，花样 2（小垫圈（SPxxxM）和轴承夹）

使用错误的螺钉会导致无法安装滚子轴轴承。

不。	单位	点	注意
1	HP-FINALASM（HP）最终 ASM	HP-FPG ASM x2
2	LT-SUB-FRONTASM （TP1）	LT-SUB-FRONT ASM x1
3	UT-FINALASM（TP4）系列	UT-DRIVEASM x9 驱动器

运输滚子轴用螺钉，花样 3（小垫圈（SPxxxM）和轴承夹）

使用错误的螺钉会导致无法安装滚子轴轴承。

不。	单位	点	注意
1	VT-B-FINAL2ASM（TP3）	VT-DRIVE2 ASM x3

运输带滑轮轴用螺丝，花样 2（小垫圈（SPxxxM）和轴承夹）

前面

Beafing夹具

带

滑轮轴轴承 SP408M

使用错误的螺钉会导致无法安装轴承。

不。	单位	点	注意
1	BASE-MDL总成	LT-R-T-F-TRSASM x2

运输闸门轴用螺丝（小垫圈（SPxxxM））

使用错误的螺钉会导致无法安装轴承。

不。	单位	点	注意
1	UT-FINALASM（TP4）系列	UT-SUB ASM x5

常见工作

拧紧螺钉的扭矩

M3时：0.59N・m（6 kgf・cm）M4时：1.18N・m（12kgf・cm）

轴用螺钉

拧紧和拆卸螺丝时，请将小螺丝刀*放入轴上的孔中，以免移动轴。

*直径：小于 3mm

轴承夹

拆卸以下轴承夹时，请先取下它的两侧耳，然后再取下。

设置Bearingclip 时，请确认以下内容。

- 推时发出声音

- 两只耳朵都设置在板上

设置有Pin 的传感器

T 传感器（T）T 传感器（D）

（黑色）（透明度）

[删除]

（1）将传感器抬起（2）当传感器无法移除时，将平头驱动器放入空心处（最大5 毫米）以将其抬起。

[设置]

匹配照明点和接收点、引脚和孔、盖子上的孔等各个部分，然后推动传感器。

确认板组到销的凹槽。（详细信息显示在下一页。

[不好][确定]

用平头驱动器推动Plate，将其安装到 Pin 的凹槽中。注意）确认 Plate 设置为 Pin的凹槽时的声音。

拉动Sensor数次以确认其完全设置。

[添加]

（5）电路板上电缆连接器的处理。

【控制板（RM228】】

从电路板上拆下连接器时，检查固定电路板的螺丝是否正常。否则，力将对板子产生影响，板子可能会受到冲击。

（*1）外壳CN14

①

捏合左右锁（（1）），从电路板上垂直拉动（（2））。

（*2）外壳 CN22，CN24，CN26

捏住G线（（1））正面的锁，从电路板（（2））上垂直拉出。

（*3）外壳 CN11，CN12，CN17

锁销

用钉子捏住电缆连接器前面的锁销（（1）），从电路板上垂直拉出（（2））。（*4）外壳CN4、CN4EX

（1）（1）

②

捏住电缆连接器（（1））左侧的锁销，从电路板（（2））垂直拉出。

【接口板（RM244）】

CN9 系列

从电路板上拆下连接器时，检查固定电路板的螺丝是否正常。否则，力将对板子产生影响，板子可能会受到冲击。

（*）案例CN1

①

捏住电缆连接器前面的锁销（（1））从电路板（（2））上垂直拉出。

每个模型的摘要

不。	项目		Model
不。	项目			MS-4200
1	外观	前面
2			后
3			右
4			左
5	颜色

不。	项目		Model
不。	项目					MS-4200W1N	MS-4200W2N
6	ASSY	TP1	LT-SUB-FRONT前级 ASM （TP1）（M1P020494A）	LT-SUB-FRONT前级 ASM （TP1）（M1P020494A）
7			TP2	LT-SUB-后置 ASM（TP2）（M1P020496A）	LT-SUB-后置 ASM（TP2）（M1P020496A）
8			TP3	VT_B-FINAL2ASM（TP3）（M1P023658A）	VT_B-FINAL2ASM（TP3）（M1P023658A）
9			TP4	UT-FINALASM（TP4）系列（M1P020505B）	UT-FINALASM（TP4）系列（M1P020505B）
10			HP	HP-FINALASM（马力）（M1P020498A）	HP-FINALASM（马力）（M1P020498A）
11			PK	ST-FINAL ASM （M1P020502A）	ST-FINAL ASM （M1P020502A）
12			BASE	BASE-MDL总成（MK1P020656C）	BASE-MDL总成（MK1P020656C）

片

平板电脑设置部件（TABLET-BS ASSY）

去除 [SP308L] 并去除 [TBCV] 和 [TB-SUB

CV]。

打开[TOP-CVASSY]升降顶盖

打开杠杆'.

松开 [TB-SET-P] 背面的四个 [SP306L]

ASSY]。

将 [TB-S-FIX-ASSY] 和平板电脑移动到

指示方向并拔下连接到平板电脑的 AC适配器和USB 电缆。

注意）将电缆按指示方向拔下，不要对连接器施加压力。

将 [TB-T-FIX ASSY] 滑动至指示位置

direction，remove[Tablet].

注意）小心不要跌倒[TB-T-FIXASSY]。

移除[TableAC适配器电缆]和[TableUSB]

电缆]来自[CLAMP-Y-003]。

删除三个 [BINDM4-6]，然后删除 [TB-SET-P]

ASSY]，同时用手握住[TB-SET-PASSY]以免掉落。

[如何组装]这是拆卸顺序的相反顺序。

<<autions>>

（1）将电缆放入夹子中，然后将 [TB-SET-PASSY] 设置到Sorter。

平板电脑 USB数据线

根据第3.1 章删除 [TABLET-BSASSY]。

根据第4.1至 4.4 章删除以下内容。

-[DRV-SIDECASE]，[R-DRV-SIDECASE]，[REJCT

CASE]，[HOPPERCASE]

从 [平板电脑的 USB数据线] 中取出“夹子”和“磨边鞍”。

从“Clamp”中取出 [USBcableforTablet]，然后

在背面的“磨边鞍座”上，取下[INTERFACEBOARD（RM244）]上连接的“CN3”连接器。

[如何组装]这是拆卸顺序的相反顺序。

<<autions>>

（1）调整电缆长度，从USB连接器到前面的磨边鞍座 180±10mm，并调整

按照背面指示的方式布线。

平板电脑用 AC 适配器电缆

根据第3.1 章删除 [TABLET-BSASSY]。

根据第4.1至 4.4 章删除以下内容。

-[DRV 侧案例]，[R-DRV-SIDECASE]，[REJCT

CASE]，[HOPPERCASE]

从前面的“Clamp”和“Edgingsaddle”上取下 [ACadapterforTablet] 电缆。

按顺序删除以下内容。

[平板电脑用 AC 适配器]背面的“Clamp”和“Edgingsaddle”电缆

[平板电脑用 AC适配器]来自[ACCONNECTORModule]

[如何组装]这是拆卸顺序的相反顺序。

<<autions>>

（1）调整电缆长度，从AC适配器到前面的包边鞍座150±10mm，并按照背面指示的方向调整电缆。

外盖

LF-THIN-CS2_ASM

打开副前盖。

移除 [MS42-PLT-HOLD_SCREW] 并拉出 [MS42-EXT-DOC3_PLT]。不要扔掉[MS42-PLT-HOLD_SCREW]。

将侧盖的顶部向箭头方向移动，从底部的钩子上取下，取下侧盖。

OP-TOP-AD_COV2

打开 [TOP-CASE_ASSY]。（2）取出3 个 [SP308L]，然后

（3）去掉[OP-TOP-AD_COV2]up。

DRV-ADD_COVER2

拆下1 个 [SP308L] 和 [DRV-ADD_COVER2]

DRV-SIDE_CASE

取出7 X[SP308L]。

删除 [DRV-SIDECASE]。

[如何组装]这是拆卸顺序的相反顺序。

<<autions>>

（1）确认[SP308L]已完全拧紧，以免在分拣机中掉落。

R-DRV 侧外壳

取出4 X[SP308L]。

删除 [R-DRV-SIDECASE]。

[如何组装]这是拆卸顺序的相反顺序。

拒绝案例

按顺序删除以下内容。

-[SP308L]

-[结核病 CV]，[TB-SUBCV]

删除 [SP308L]。

拆下3 个 [SP308L]。（4）删除[REJECTCASE]。

[如何组装]这是拆卸顺序的相反顺序。

<<autions>>

好不好

设置 [REJECTCASE] 时，将 [UT-PKT-STGD11] 从 [REJECTCASE] 中取出。

设置 [REJECTCASE] 时，将电缆、“USB电缆”和“AC适配器电缆”穿过 [REJECTCASE] 的切割部分，以免夹在帧之间。

料斗案例

拉动 [F-DUST-BOX-ASSY]。

取出3 X[SP308L]。（3）移除 [HOPPERCASE]。

[如何组装]这是拆卸顺序的相反顺序。

<<autions>>

（1）设置 [HOPPERCASE] 时，将卡爪设置到 [HOPPERCASE] 的突出部分。

TOP-CV总成

根据第3.1 章删除 [Tablet] 和 [TABLET-BSASSY]。

打开[TOP-CVASSY]并向上升降“顶盖打开杆”。

拆下两个 [SH310]，然后取下 [杠杆盖]。（4）拆下

右侧。

拆下 [TOP-CVASSY] 背面的两个 [SP308L] 和 [SH310]。

删除[TOP-CVASSY]。

[如何组装]这是拆卸顺序的相反顺序。

<<autions>>

（1）将 [TOP-CVASSY] 的两个爪子设置为 [BRGRR081235CP]，并设置 [TOP-CVASSY]。

FR-LO-CV2总成

（1）拆下2 个 [SP408L]。（2）按指示方向拆下 [FR-LO-CV2总成]。

（3）拆下两个 [SP408L] （4）按指示方向拆下 [FTL-CVASSY]。

[如何组装]

它与 disassembly的顺序相反。

FRT-CV总成

根据 [Tablet] 和 [TABLET-BSASSY] 移除

到第3.1 章。

删除 [REJECTCASE]，根据第4.6 章。

根据第4.7 章删除 [HOPPERCASE]。（4）打开[FTL-CVASSY]。

将“侧盖打开杆”打开[LFT-CVASSY]或[LF-THIN-CSASSY]拉至箭头方向。

提起“顶盖打开杆”并打开[TOP-CVASSY]。

取出五个 [SP308L]。（8）打开 [FR-TILT-CS-ASSY] 并取出 [4500001-306]。

[如何组装]这是拆卸顺序的相反顺序。

<<autions>>

设置 [FRT-CVASSY] 时，先拧紧指示的 [SP308L]，然后再拧紧其他 [SP308L]。

将[CN3-CN1CBL]通过[FRT-CVASSY]的切割部分连接到[7SEGASSY]，以免夹在帧之间。

组装单位

SH-ZERO模块

根据第 4.1 章和第 4.9 章删除 [LF-THIN-CS2_ASM] 和 [FR-LO-CV2组件]。

拆下背面的两个 [SP308L]，然后拆下 [INNERCV3]。

移除连接到 [SH-ZEROMODULE] 的 [USB/A-BCBL]、[RM228-RM230_CBL_ASM] 和 [ZEROPOWERCBL]。

移除时，请先移除连接器锁

[RM228-RM230_CBL_ASM] 和 [ZEROPOWERCBL]。

松开背面的 [SP306L]。

将 [LT-ID-PY-BK2ASM] 旋转到指示的方向。

拧紧 [SP306L] 以设置 [LT-ID-PY-BK2ASM]。

将 [BELT60S2M244GB] 拉向并移除它。（6）拆下2 个 [SP308L]。

（7）拆下两个 [SP308L]。（8）提起“锁定杆”[LT-SUB-FRONTASM（TP1）]

，然后将上导板向左滑动。

按住“锁定杆”打开上导板

在[LT-SUB-REARASM（TP2）]中。

将 [SH-ZEROMODULE] 稍微抬起，然后

删除它。