Standardize the planning, design and acceptance of the production line to ensure that the production line meets the actual needs of production, to ensure that the production line to build the qualification rate and product quality.

Scope of Application:

All line body planning, design and acceptance.

Authority and Responsibility:

Engineering Department IE: Responsible for the design, construction and acceptance of the production line body;

Production Department: Responsible for production line body related problem point feedback and production line brightness point inspection and acceptance;

Quality Control Department and Quality Assurance Department: Participate in auditing and acceptance of the production line body;

Integrated Services Department: Responsible for the production line body to connect the electricity, equipment electrostatic line, human body electrostatic line, gas, air extraction system;

IT Management Department: Responsible for the production line body network cable erection.

定义：

Production line planning and design: Planning and designing the production line according to the product's production process, customer's requirements, equipment capacity, investment scale, process capacity, etc., in order to meet the product's production. Including but not limited to:

(1) New product development;

(2) Changes in product technology or changes in production technology;

(3) Cost reduction activities or capacity enhancement activities.

Flowchart:

6. Operational procedures:

6.1 P1 Produce a report on the planning and design of the production line body

6.1.1 Sources of information on the planning and design of production line bodies

6.1.1.1 Production line body construction requirements when the new product development engineering PE holds a project meeting;

6.1.1.2 When involved in cost reduction activities or capacity improvement activities;

6.1.1.3 When changes in product technology or production technology are involved.

6.2 P2 Audit

The person in charge of planning and designing the production line body (engineering IE) makes a planning report and informs the superior (engineering supervisor/manager/director) by e-mail for review, and modifies or executes the planning program according to the review comments of the leader.

6.3 P3 line body construction

The Engineering IE fills out the Construction Request Form and the Line Planning Requirement Form and gives the request form to the Public Works Group. And complete the line body according to the following steps

搭建：

6.3.1 IE first according to the product process to build the workbench, generally according to the product process line body into the "I" type or "U" type or "L" type arrangement;

6.3.2 After the IE builds a good workbench, the work team according to the IE's request for the line body to connect the electricity, gas, air duct, human body static electricity line, equipment static electricity line, workbench lamps and other needs put forward by the IE;

Public Works Wire Body Build Requirements:

When the wire body is connected to the air pipe/wire/electrostatic line, its alignment is along the edge of the working table from the ceiling through the plastic wire pipe down the line, and in the lower part of the working table to arrange the alignment groove (including the air pipe/wire/electrostatic line), according to the number of the working table to arrange the power supply socket, and the number of the position of the air pipe interface is given by the IE;

Workbench to connect the human body static line location for the workbench is in front of the equipment static line for the workbench is behind the static line need to pull the level, the static line.

Not to be tilted;

(c) The brightness of the lamps on the workstations should meet the requirements of 750-1500LUX, and the outer wires of the lamps should be uniformly wrapped in black plastic skin;

6.3.3 The IT Department is responsible for building the network cable of the line body, and building the MES network cable, WIFI or office network cable according to the actual needs of production.

IT racking network cable requirements:

The network cable routing method is along the edge of the workbench from the ceiling through the plastic cable pipe down the line, and in the lower part of the workbench or the workbench above the light pipe rack to arrange the routing slot, according to the number of workstations to allocate the network cable ports, the network cable to build the type of demand requested by the IE requirements.

IE confirms the constructed line, if the effect is confirmed OK, sign the Construction Request Form; if not OK, find out the parts that need to be improved and notify the Public Works Group or IT Group to improve them before signing the form.

6.4 P4 production line station layout

After the line is built OK, the production line stations need to be arranged:

6.4.1 Production in accordance with the standard operating instructions (SOP) on the workstation requirements for the receipt of operating tools (eg: soldering iron, electric batch light, adhesive paper machine, ion blower and other operating tools), and the worktable semi-finished products, material area, work area, processing completed area, etc. to mark the marking requirements are as follows:

(a) Semi-finished product/work station material storage area on work table needs to be marked with blue tape of 10mm width;

(b) Production line work areas are to be marked with yellow tape of 45 mm width;

(c) Line-side material staging area/finished product area is marked with blue tape of 45mm width.

(d) If there is manual pick-and-place action, it is necessary to simulate and assess whether there is any risk of interference between the manual pick-and-place process and the wire, tools, fixtures, equipment, etc., and if there is such a risk, adjust the position division in a timely manner or do collision protection.

6.4.2 IE is responsible for the installation of operating tools, connecting equipment, workbench electrostatic line, MES flatbed, scanner gun. After the completion of the production workstation layout needs to be organized for each workstation wire, workstation wire needs to be along the edge of the worktable bracket alignment, alignment needs to be neat and not messy.

6.5 P5 swing car requirements

6.5.1 The main body is required to use φ28 mirror stainless steel pipe.

6.5.2 Casters are required to be universal wheels with brakes, with built-in anti-collision feet in the mounting position.

6.5.3 The distance from the handle to the desktop is 30cm, and the handle connection is made with a rounded elbow.

6.5.4 Height requirements are ergonomic and easy to access.

6.5.5 The worktable is required to be wooden desktop, with green 2mm anti-static skin on the front side and fireproof board on the other side, surrounded by edges, with grounded five-clawed buttons on each layer, and 30*20mm foam strips on all sides of the desktop.

6.5.6 Anti-static requirements of all contact with the material table surface to be paved with anti-static skin, static electricity buckle with grounding wire into the metal connection, the bottom of the installation of pendant chains

6.5.7 The installation position of the grounding chain is required to be uniformly installed in the middle of the bottom of the turnover car, and the length of contact with the ground is not more than 5CM.

6.5.8 The size of the anti-static table mat should not be smaller than the size of the working surface and the surface resistance between any two points on the mat should be 10^6-10^9Ω.

6.5.9 Anti-static table mat any point to the equipment grounding line on the grounding resistance of 0.75MΩ ≤ R ≤ 1000MΩ

6.6 Acceptance of P6 production line

6.6.1 The person in charge of planning and designing the production line body (IE) organizes engineering, quality MQE, production with reference to the "production line body planning and design acceptance form" standard acceptance of the production line body (excluding the equipment function acceptance part), IE does not comply with the line body standard matters for record rectification, rectification is completed after the completion of the engineering IE, quality MQE, production need to be in the "planning and designing of the production line body acceptance form" to sign the confirmation.

6.6.2 After the PMC completes the acceptance of the production line (excluding the functional part of the equipment), it releases a 300-unit work order for scheduling, and the production department is responsible for completing the 300-unit production after receiving the work order from the PMC.

6.6.3 The Engineering PE is responsible for conducting PV experiments and giving a validation list of 300 products produced by the completed and accepted production line body (excluding the functional acceptance part of the equipment).

6.6.4 The Engineering TE is responsible for completing the MSA analysis of 300 products produced by the accepted production line body (excluding the equipment functional acceptance section).

6.6.5 The Engineering ME is responsible for completing an equipment stability analysis of 300 products produced by the accepted production line body (excluding the equipment functional acceptance section).

6.6.6 The engineering IE is responsible for collecting and submitting the PE's PV test report, TE's MSA report, and ME's equipment stability analysis report to the QE of the Quality Department, who determines that the above reports are qualified and signs the line acceptance form before the acceptance of the line body is completed.

6.7 P7 production line commissioned

After the production line acceptance, IE informs PMC to assign the work order to the new line according to the production plan, and the production is responsible for using the production line to produce the corresponding products.

7. Production line construction standards:

7.1 SMT production line construction standards

7.1.1 Standard category of construction: human being

7.1.1.1 Training requirements for production line personnel: production line personnel have been trained for the job.

7.1.2 Construction standard category: machine

7.1.2.1 Requirements for human body anti-static ground line: the production line should be connected to the human body anti-static ground line (blue line is human body anti-static ground line).

7.1.2.2 Requirements for equipment anti-static ground line: the production line must be connected to the equipment anti-static ground line (yellow-green for equipment anti-static ground line).

7.1.2.3 Equipment, instruments, equipment shell grounding requirements: equipment, instruments, equipment shell need to be connected to the equipment antistatic ground, and its shell grounding resistance specifications need to be less than 1 Ω, the equipment leakage voltage specifications need to be <0.3V.

7.1.2.4 Requirements for air extraction system: All equipment with requirements for gas emission should be connected to an air extraction system (the air velocity of the air extraction system depends on the emission requirements of the equipment).

7.1.2.5 Requirements for air connection: Air hose should be reserved for pneumatic fixture/pneumatic equipment stations (the type of air hose depends on the equipment).

7.1.2.6 Network Requirements : According to the production line corresponding to the product process configuration MES network cable, in principle, each operating station needs to install at least 1 MES network cable (can be connected to the WIFI signal station does not take into account), but the following cases need special consideration:

(a) Workstations containing test equipment are required to reserve at least two MES network cables;

(b) PEs present relevant network requirements (e.g., equipment requiring office network cables).

7.1.2.7 Workstation SOP plate / scanning gun installation requirements: all operating stations need to install flatbed, scanning gun, for the need to scan the PCBA board two-dimensional code of the station needs to be installed two-dimensional scanning gun, the other workstations on the scanning gun specifications do not require; flatbed installed in the operator to raise the hand can be operated position.

7.1.2.8 anti-static workstation requirements: all contact with the material workstation surface should be paved with static dissipative material, and equipment and anti-static ground line between the electrostatic buckle to be connected. The size of the anti-static table mat should not be smaller than the size of the work surface and the surface resistance between any two points on the table mat is 10^6-10^9 Ω, anti-static table mat at any point to the equipment grounding line grounding resistance of 1 × 10 ⁶ Ω ≤ R <1 × 10 ⁹ Ω.

7.1.2.9 Protection requirements for equipment switches and buttons: All equipment switches and buttons that can be easily touched shall be protected by additional enclosures.

7.1.2.10 Dustproof requirements for the docking station: the docking station of the production line should be equipped with dustproof cover to prevent dust.

7.1.2.11 Workstation static protection requirements: there is contact with the PCBA workstation, need to increase the ion fan anti-static.

7.1.2.12 Installation requirements for electrostatic bracelets: when installing electrostatic bracelets, supporting electrostatic bracelet failure alarm device.

7.1.2.13 Requirements for equipment to be operated by personnel: the equipment should be ergonomic, e.g., position, height, lighting, etc., when the equipment is operated.

7.1.2.14 Inter-station protection requirements: products in the inter-station transfer process to ensure that there are no obstacles, and for the collision risk points need to increase protection.

7.1.2.15 Requirements for the installation of SOP tablets at workstations: The installation location of SOP tablets at workstations should be convenient for employees to view and operate.

7.1.3 Type of construction standard: Act

7.1.3.1 Requirements for workstation operating instructions: Each operating station has a production operating instruction.

7.1.3.2 Requirements for equipment point checking: equipment involved in parameter point checking needs to produce a parameter point checking form.

7.1.3.3 Equipment maintenance requirements: Equipment has a production maintenance schedule.

7.1.4 Build standard category: ring

7.1.4.1 Appearance workstation illumination requirements: the illumination standard is 1000-1500LUX.

7.1.5 Build standard category: Other

7.1.5.1 Requirements for human circulation aisle: "I" type production line, 800mm wide working area should be reserved on one side.

7.1.5.2 Requirements for logistic channel: the standard logistic channel distance between the line body and the line body is 1200mm. if the logistic channel needs to transport the material pallet, it is necessary to transport the material pallet in the logistic channel.

The distance of the logistics channel must be at least 1600mm.

7.2 DIP production line construction standards

7.2.1 Standard category of construction: human being

7.2.1.1 Training requirements for production line personnel: production line personnel have been trained for the job.

7.2.2 Construction standard category: machine

7.2.2.1 Requirements for human body anti-static ground line: the production line should be connected to the human body anti-static ground line (blue line is human body anti-static ground line).

7.2.2.2 Requirements for equipment anti-static ground line: the production line must be connected to the equipment anti-static ground line (yellow-green for equipment anti-static ground line).

7.2.2.3 Equipment, instruments, equipment shell grounding requirements: equipment, instruments, equipment shell to be connected to the antistatic ground, and its shell grounding resistance specifications need to be less than 1Ω, equipment leakage voltage specifications need to <0.3V.

7.2.2.4 Requirements for air extraction system: All equipment with requirements for gas emission should be connected to an air extraction system (the air velocity of the air extraction system depends on the emission requirements of the equipment).

7.2.2.5 Soldering station requirements: All plug-in components that can not be soldered using wave soldering should be soldered using automatic soldering equipment.

7.2.2.6 Requirements for screw locking and attaching workstations: All the workstations need to lock the screws should use the automatic screw machine equipment.

7.2.2.7 Requirements for air connection: Air hose should be reserved for pneumatic fixture/pneumatic equipment stations (the type of air hose depends on the equipment).

7.2.2.8 Network Requirements : According to the product process corresponding to the production line body configuration MES network cable, in principle, each operating station needs to be installed at least 1 MES network cable (can be connected to the WIFI signal station does not take into account), but the following cases need special consideration:

(a) Workstations containing test equipment are required to reserve at least two MES network cables;

(b) PEs present relevant network requirements (e.g., equipment requiring office network cables).

7.2.2.9 Workstation SOP plate / scanning gun installation requirements: all operating stations need to install flatbed, scanning gun, for the need to scan the PCBA board two-dimensional code of the station needs to be installed two-dimensional scanning gun, the other workstations on the scanning gun specifications do not require; flatbed installed in the operator to raise the hand can be operated position.

7.2.2.10 anti-static workstation requirements: all contact with the material workstation surface should be paved with static dissipative material, and equipment grounding line to be connected to the static electricity buckle. Anti-static pad size should not be smaller than the size of the work surface and pad on any two points between the surface resistance of 10 ^ 6-10 ^ 9 Ω, anti-static pad at any point to the equipment grounding line grounding resistance of 1 × 10 ⁶ Ω ≤ R <1 × 10 ⁹ Ω.

7.2.2.11 Protection requirements for equipment switches and buttons: All equipment switches and buttons that can be easily touched should be protected by additional enclosures.

7.2.2.12 Table height requirements: For standing work, the table height range should meet H=900-950mm;

7.2.2.13 Workstation static protection requirements: there is contact with the PCBA workstation, need to increase the ion fan anti-static.

7.2.2.14 Installation requirements for electrostatic bracelets: When installing electrostatic bracelets, they must be accompanied by an electrostatic bracelet failure alarm device.

7.2.2.15 Requirements for equipment to be operated by personnel: the equipment should be ergonomic, e.g., the position, height, lighting, etc., when the equipment is operated.

7.2.2.16 Inter-station protection requirements: products in the inter-station transfer process to ensure that there are no obstacles, and for the collision risk points need to increase protection.

7.2.2.17 Requirements for installation of workstation SOP panels: Workstation SOP panels should be installed in a location that is easy for employees to view and operate.

7.2.2.18 Requirements for work tool placement area: If work tools are used in the work area, a tool placement area should be planned.

7.2.3 Type of construction standard: Act

7.2.3.1 Requirements for workstation operating instructions: Each operating station has a production operating instruction.

7.2.3.2 Requirements for equipment point checking: equipment involved in parameter point checking needs to produce parameter point checking form.

7.2.3.3 Equipment maintenance requirements: Equipment has a production maintenance schedule.

7.2.4 Construction standard category: ring

7.2.4.1 Appearance workstation illumination requirements: the illumination standard is 1000-1500LUX.

7.2.5 Construction standard category: other

7.2.5.1 Requirements for circulation aisle: for "I" type production line, 800mm wide working area should be reserved, and the width of working area in the middle of "U" type pulling line is 1400mm.

7.2.5.2 Requirements for logistic channel: the standard logistic channel distance between the line body and the line body is 1200mm. if the logistic channel needs to transport the material pallet, the distance of the logistic channel should be at least 1600mm.

7.3 Assembly line construction standards

7.3.1 Standard category of construction: human being

7.3.1.1 Training requirements for production line personnel: production line personnel have been trained for the job.

7.3.2 Build standard category: machine

7.3.2.1 Requirements for human body anti-static ground line: the production line should be connected to the human body anti-static ground line (blue line is human body anti-static ground line).

7.3.2.2 Requirements for equipment anti-static ground line: the production line must be connected to the equipment anti-static ground line (yellow-green for equipment anti-static ground line).

7.3.2.3 Equipment, instruments, equipment shell grounding requirements: equipment, instruments, equipment shell to be connected to the antistatic ground, and its shell grounding resistance specifications need to be less than 1 Ω, the equipment leakage voltage specifications need to be <0.3V.

7.3.2.4 Requirements for air extraction system: All equipment with requirements for gas emission should be connected to an air extraction system (the air velocity of the air extraction system depends on the emission requirements of the equipment).

7.3.2.5 Requirements for welding stations: All welding stations should use automatic welding equipment.

7.3.2.6 Requirements for screw locking and attaching workstations: All the workstations need to lock the screws should use automatic screw machine equipment.

7.3.2.7 Requirements for auxiliary fixtures for work stations: All assembly/insertion work stations are required to use auxiliary fixtures for work.

7.3.2.8 Requirements for air connection: Air hose should be reserved for pneumatic fixture/pneumatic equipment stations (the type of air hose depends on the equipment).

7.3.2.9 Network Requirements : According to the production line corresponding to the product process configuration MES network cable, in principle, each operating station needs to install at least 1 MES network cable (can be connected to the WIFI signal station does not take into account), but the following cases need special consideration:

(a) Workstations containing test equipment are required to reserve at least two MES network cables;

(b) PEs present relevant network requirements (e.g., equipment requiring office network cables).

7.3.2.10 Workstation SOP plate / scanning gun installation requirements: all operating stations need to install flatbed, scanning gun, for the need to scan the PCBA board two-dimensional code of the station needs to be installed two-dimensional scanning gun, the other workstations on the scanning gun specifications do not require; flatbed installed in the operator to raise the hand can be operated position.

7.3.2.11 Requirements for anti-static workbench: all workbench surfaces should be paved with static dissipative materials, and should be connected with static buckles between the equipment grounding line. The size of the anti-static table mat should not be smaller than the size of the work surface and the surface resistance between any two points on the table mat is 10^6-10^9 Ω. The grounding resistance of any point on the anti-static table mat to the grounding line of the equipment is 1×10 ⁶ Ω ≤ R＜1×10 ⁹ Ω.

7.3.2.12 Requirements for protection of equipment switches and buttons: All equipment switches and buttons that are easily touched shall be protected by additional enclosures.

7.3.2.13 Table height requirements: For standing work, the table height range shall be H=900-950mm.

7.3.2.14 Requirements for the size of the working table (assembly station): according to the size of the product (assembly section box class, rear-view mirror class, touch screen width of less than 250mm navigation and other small-sized products table size is recommended for 900 (L) * 400 (W) mm, touch screen size of more than 250mm navigation products table size is recommended to use 1100 (L) * 450 (W) mm). .

7.3.2.15 Requirements for the size of the working table (test station): The size of the working table is recommended to be 900 (L) * 800 (W) mm.

7.3.2.16 Manual screw locking station requirements: due to product structure problems can not use automatic screw locking station needs to be configured with electric batch perpendicularity aid to ensure that the locking operation of the perpendicularity.

7.3.2.17 Requirements for static electricity protection of human operation workstations and equipment workstations: Workstations with contact to PCBA need to increase the anti-static of ion fan.

7.3.2.18 Installation requirements for electrostatic bracelets: When installing electrostatic bracelets, they must be accompanied by an electrostatic bracelet failure alarm device.

7.3.2.19 Requirements for equipment to be operated by personnel: the equipment should be ergonomic, e.g., the position, height, lighting, etc., when the equipment is operated.

7.3.2.20 Production line ESD control requirements: Customers have special requirements for production line ESD control line body need to increase ESD real-time monitoring system.

7.3.2.21 Inter-station protection requirements: products in the inter-station transfer process to ensure that there are no obstacles, and for the collision risk points need to increase protection.

7.3.2.22 Requirements for installation of workstation SOP panels: Workstation SOP panels should be installed in a location that is easy for employees to view and operate.

7.3.2.23 Requirements for height limit of workplace materials: workplace material shelves have increased height limit signs (the distance from the working table surface to the height limit point is 250mm), and the height of workplace materials shall not exceed the height limit signs.

7.3.2.24 Requirements for work tool placement area: If work tools are used in the work area, a tool placement area should be planned.

7.3.3 Type of construction standard: Act

7.3.3.1 Requirements for workstation operating instructions: Each operating station has a production operating instruction.

7.3.3.2 Requirements for equipment point checking: equipment involved in parameter point checking needs to produce a parameter point checking form.

7.3.3.3 Equipment maintenance requirements: Equipment has a production maintenance schedule.

7.3.3.4 Process Process Design Requirements: When designing processes for visualization, visualization accuracy requirements need to be added.

7.3.4 Construction standard category: ring

7.3.4.1 Appearance workstation illumination requirements: the illumination standard is 1000-1500LUX.

7.3.4.2 Workplace cleanliness requirements: there is the use of ionizing air gun cleaning workstations need to support the use of foreign body collection box.

7.3.4.3 Requirements for light illumination of the box assembly station: the blind area of light illumination inside the box assembly station needs to be increased to compensate for the light.

7.3.5 Construction standard category: other

7.3.5.1 Requirements for circulation aisles: for "I" type production line, 800mm wide working area should be reserved, and the width of the working area in the middle of "U" type pulling line is 1400mm.

7.3.5.2 Logistics channel requirements: the standard logistics channel distance between the line body and the line body is 1200m, if the logistics channel needs to transport material pallets, the logistics channel distance should be at least 1600mm.

7.4 Test line construction standards

7.4.1 Standard category of construction: human being

7.4.1.1 Training requirements for production line personnel: production line personnel have been trained for the job.

7.4.2 Construction standard category: machine

7.4.2.1 Requirements for equipment anti-static ground: the production line needs to be connected to the equipment grounding line (yellow-green for the equipment grounding line).

7.4.2.2 Equipment, instruments, workpiece shell grounding requirements: equipment, instruments, workpiece shell to be connected to the equipment antistatic ground.

7.4.2.3 Requirements for air connection: Air hose should be reserved for pneumatic fixture/pneumatic equipment stations (the type of air hose depends on the equipment).

7.4.2.4 Network Requirements :Configure MES network cable according to the product process corresponding to the production line body, in principle, each operating station needs to install at least 1 MES network cable (can be connected to the WIFI signal station is not to be taken into account), but the following cases need special consideration:

(a) Workstations containing test equipment are required to reserve at least two MES network cables;

(b) PEs present relevant network requirements (e.g., equipment requiring office network cables).

7.4.2.5 Workstation MES plate / scanner gun installation requirements: all operating stations need to install flatbed, scanner gun, for the need to scan the PCBA board two-dimensional code of the station needs to be installed two-dimensional scanner gun, the other workstations on the scanner gun specifications do not require; flatbed installed in the operator to raise the hand can be operated position.

7.4.2.6 Requirements for anti-static workbench: All workbench surfaces should be paved with static dissipative materials, and should be connected with static buckles between the equipment grounding line. The size of the anti-static table mat should not be smaller than the size of the work surface and the surface resistance between any two points on the table mat is 10^6-10^9 Ω. The grounding resistance of any point on the anti-static table mat to the grounding line of the equipment is 1×10 ⁶ Ω ≤ R＜1×10 ⁹ Ω.

7.4.2.7 Protection requirements for equipment switches and buttons: All equipment switches and buttons that are easily touched shall be protected by additional enclosures.

7.4.2.8 Table height requirements: For standing work, the table height range shall be H=900-950mm.

7.4.2.9 Requirements for the size of the working table: The size of the working table is recommended to be 900 (L) * 800 (W) mm.

7.4.2.10 Requirements for the inspection station (electrical test station): The inspection station shall be inspected using a concealed box.

7.4.2.11 Requirements for equipment to be operated by personnel: the equipment should be ergonomic, e.g., the position, height, lighting, etc., when the equipment is operated.

7.4.2.12 Inter-station protection requirements: products in the inter-station transfer process to ensure that there are no obstacles, and for the collision risk points need to increase protection.

7.4.2.13 Requirements for installation of workstation SOP plates: Workstation SOP plates should be installed in a location that is easy for employees to view and operate.

7.4.2.14 Requirements for work tool placement area: If work tools are used in the work area, a tool placement area should be planned.

7.4.3 Type of construction standard: Act

7.4.3.1 Requirements for workstation operating instructions: Each operating station has a production operating instruction.

7.4.3.2 Requirements for equipment point checking: equipment involved in parameter point checking needs to produce a parameter point checking form.

7.4.3.3 Equipment maintenance requirements: Equipment has a maintenance schedule produced.

7.4.3.4 Process Process Design Requirements: Visualization accuracy requirements are to be added to the process design for visualization processes.

7.4.4 Construction standard category: ring

7.4.4.1 Appearance workstation illumination requirements: the illumination standard is 1000-1500LUX.

7.4.5 Construction standard category: other

7.4.5.1 Requirements for circulation aisles: for "I" type production line, 800mm wide working area should be reserved, and the width of the working area in the middle of the "U" type pulling line is 1400mm.

7.4.5.2 Requirements for logistic channel: the standard logistic channel distance between the line body and the line body is 1200mm. if the logistic channel needs to transport the material pallet, the distance of the logistic channel should be at least 1600mm.

7.5 Packaging line construction standards

7.5.1 Standard category of construction: human being

7.5.1.1 Training requirements for production line personnel: production line personnel have been trained for the job.

7.5.2 Construction standard category: machine

7.5.2.1 Requirements for equipment anti-static ground line: the production line must be connected to the equipment anti-static ground line (yellow-green for equipment anti-static ground line).

7.5.2.2 Equipment, instruments, work shell grounding requirements: equipment, instruments, work shell to be connected to the equipment antistatic ground, and its shell grounding resistance specifications need to be less than 1 Ω, equipment leakage voltage specifications need to be <0.3V.

7.5.2.3 Requirements for air connection: Air hose should be reserved for pneumatic fixture/pneumatic equipment stations (the type of air hose depends on the equipment).

7.5.2.4 Network Requirements: Configure the MES network cable according to the corresponding product process of the production line, in principle, at least one MES network cable should be installed in each operation station (WIFI signal stations can be connected without consideration).

7.5.2.5 Workstation MES plate / scanner gun installation requirements: all operating stations need to install flatbed, scanner gun, for the need to scan the PCBA board two-dimensional code of the station needs to be installed two-dimensional scanner gun, the other workstations on the scanner gun specifications do not require; flatbed installed in the operator to raise the hand can be operated position.

7.5.2.6 Requirements for anti-static workbench: All workbench surfaces should be paved with static dissipative materials, and the equipment grounding line should be connected to the static electricity buckle. The size of the anti-static table mat should not be smaller than the size of the work surface and the surface resistance between any two points on the table mat is 10^6-10^9 Ω. The grounding resistance of any point on the anti-static table mat to the grounding line of the equipment is 1×10 ⁶ Ω ≤ R＜1×10 ⁹ Ω.

7.5.2.7 Requirements for color box weighing station: 1 set of 15KG electronic weighing machine, 1 computer, and 1 MES network cable should be connected to the station.

7.5.2.8 Cartoon box weighing heavy workstation requirements: configure 75KG electronic scale, a computer, a barcode printer, and the workstation needs to be connected to a MES network cable.

7.5.2.9 Requirements for equipment to be operated by personnel: the equipment should be ergonomic, e.g., the position, height, lighting, etc., when the equipment is operated.

7.5.2.10 Inter-station protection requirements: products in the inter-station transfer process to ensure that there are no obstacles, and for the collision risk points need to increase protection.

7.5.2.11 Requirements for installation of workstation SOP plates: Workstation SOP plates should be installed in a location that is easy for employees to view and operate.

7.5.2.12 Requirements for work tool placement area: If work tools are used in the work area, a tool placement area should be planned.

7.5.3 Type of construction standard: Act

7.5.3.1 Workstations should distinguish between three states: to be packaged, packaging, packaging has been completed, in order to avoid mixing and placing and other abnormalities.

7.5.3.2 Requirements for workstation operating instructions: Each operating station has a production operating instruction.

7.5.3.3 Requirements for equipment point checking: equipment involved in parameter point checking needs to produce a parameter point checking form.

7.5.3.4 Equipment maintenance requirements: Equipment has a maintenance schedule produced.

7.5.3.5 Process Process Design Requirements: Visualization accuracy requirements need to be added to the process design for visualization processes.

7.5.4 Construction standard category: ring

7.5.4.1 Appearance workstation illumination requirements: the illumination standard is 1000-1500LUX.

7.5.5 Construction standard category: other

7.5.5.1 Requirements for circulation aisles: for "I" type production line, 800mm wide working area should be reserved, and the width of the working area in the middle of the "U" type pulling line is 1400mm.

7.5.5.2 Requirements for logistic channel: the standard logistic channel distance between the line body and the line body is 1200mm. if the logistic channel needs to transport the material pallet, the distance of the logistic channel should be at least 1600mm.

8. Relevant documents:

8.1 Superior second-order document: "QP-SP-005 Production Equipment, Tooling and Fixture Management Program".

8.2 Related document: WI-ENG-202 Methods of operation for antistatic testing

WI-ENG-203 Technical Specification for ESD Grounding

9. Relevant records:

序号

日期

revision

Development/revision

审核

批准

1

2017-11-24

Preliminary version of detailed production specifications

黄强

李玉钱

史本径

2

2017-12-18

Modify clause 7.4 Equipment grounding requirements

黄强

李玉钱

史本径

3

2018-6-15

Revised as follows: 7.1.9 Added countertop static grounding requirements for materials.

7.1.10 Additional equipment switch button guarding requirements.

7.3.7, 7.3.8 Additional requirements for screwing and inserting operations

黄强

李玉钱

史本径

4

2018-7-4

Revised as follows: 7.1.13 added dust cover requirement for SMT production line connecting table. 7.3.19 added light level requirement for box assembly station.

7.3.20 Additional electrical lot verticality requirements.

黄强

李玉钱

史本径

5

2018/10/16

Revised as follows:

7.1.14 Additional workstations with contact to PCBA, need to increase the ion fan anti-static requirements. 7.2.16 Added the workstation with contact to PCBA, need to increase the ion fan anti-static requirements.

7.3.21 Additional workstations that have contact with the PCBA, need to increase the ion fan anti-static requirements

黄强

史本径

史本径

6

2018/12/25

Revised as follows: 7.1.8 Added requirement for plate mounting location: the plate is mounted in a position where it can be operated by the operator with a raised hand.

7.2.10 Added requirement for plate mounting position: plate mounted in a position where the operator can operate it with his/her hands up.

7.3.11 Added requirement for plate mounting position: plate mounted in a position where the operator can operate it with his/her hands up.

7.4.6 Added requirement for plate mounting position: plate mounted in a position where the operator can operate it with his/her hands up.

7.5.6 Added a requirement for the location of the plate: the plate is mounted in a position where it can be operated by the operator with a raised hand.

7.1.15 Installation requirements for electrostatic bracelets: When installing electrostatic bracelets, they must be accompanied by an electrostatic bracelet failure alarm device.

7.2.17 Electrostatic bracelet installation requirements: when installing the electrostatic bracelet, it must be accompanied by an electrostatic bracelet failure alarm device.

7.3.22 Installation requirements for electrostatic bracelets: When installing electrostatic bracelets, they must be accompanied by an electrostatic bracelet failure alarm device.

曾磊

黄强

史本径

7

2019/6/18

7.1.16, 7.2.18, 7.3.23, 7.4.14, 7.5.12 Requirements for equipment to be operated by personnel: the equipment should be ergonomic, e.g., the position, height, and lighting when the equipment is operated.

曾磊

黄强

史本径

8

2020/9/2

9. Related records to add "brightness point inspection form" controlled form

江新泉

郭卫礼

史本径

9

2020/11/4

Revise as follows: Add new 7.1.17 Workspace guarding requirements;

7.1.18 Workstation SOP plate installation requirements; 7.2.19 Inter-station protection requirements; 7.2.20 Workstation SOP plate installation requirements; 7.3.21 Human operator and equipment station static protection requirements; 7.3.24 Production line ESD control requirements; 7.3.25 Workstation cleanliness requirements; 7.3.26 Inter-station protection requirements; 7.3.27 Workstation SOP plate Installation requirements; 7.3.28 Workstation material height limit requirements; 7.4.15 Workstation protection requirements; 7.4.16 Workstation SOP plate installation requirements; 7.5.13 Workstation protection requirements; 7.5.14 Workstation SOP plate installation requirements

黄强

史本径

史本径

10

2021/5/6

Revised as follows: Updated 7.1; 7.2; 7.3; 7.4; 7.5 (line construction standards are categorized by man, machine, method, ring, and other); added 7.1.3; 7.2.3; 7.3.3; 7.4.3; 7.5.3 Construction Standards

黄强

史本径

史本径

11

2021/10/14

Revise as follows: add new 6.4.1 (d) Risk of interference between pick and place process and wire body

黄强

郭卫礼

史本径

12

2022/1/17

Revised as follows: new 7.3.3.4; 7.4.3.4; and 7.5.3.4 Visualization accuracy requirements need to be added to the process design for visualization processes.

黄强

郭卫礼

史本径

13

2022/5/25

Revise as follows: add new 7.2.2.18; 7.3.2.24; 7.4.2.14; 7.5.2.12 Operational tool placement area requirements

黄强

郭卫礼

史本径

14

2024/2/20

Revised as follows: in Clause 3 Authority and Responsibilities, added acceptance responsibilities of the Quality Assurance Department; added and updated 6.5.1, 6.5.2; 6.5.3; 6.5.4; 6.5.5; 6.5.6 Acceptance Process.

袁志华

张朋

史本径

15

2024/4/15

Revise the new and updated 6.5 swing space requirements as follows

钟振荣

陈细先

陈少龙

16

2024/5/20

Revise section 7.5.3 Packaging methods to distinguish between three states of packaging: to be packaged, in the process of being packaged, and packaged.

Also, fix some of the typos section.

胡嘉炜

陈细先

陈少龙

会签栏

部门

签名

部门

签名

部门

签名

体系组

Integrated Services Department

生产部

IT Management Department

Quality Control Department

Quality Assurance Department