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空调厂验报告
Air conditioning factory inspection report


Table of Contents

I
Table of Contents I

1. 概述 1
1. Overview1

1.1. 目的 1
1.1. Purpose 1

1.2. 参考标准 1
1.2. Reference Standard 1

1.3. 测试设施 1
1.3. Test facility 1

1.4. 测试报告和数据 2
1.4. Test reports and data 2

2. 精密空调(风冷)厂验测试项目 3
2. Precision air conditioning (air-cooled) factory inspection test item 3

2.1. 外观检查 3
2.1. Visual inspection3

2.2. 器件核对 3
2.2. Device check 3

2.3. 机组测试 3
2.3. Unit test 3

1.1. 性能测试 4
1.1. Performance test 4

1.2. 功能测试 5
1.2. Functional testing 5

3. 附录 6
3. Appendix 6

附录 1 出厂检验报告 6
Appendix 1: Factory Inspection Report 6

附录 2 主要器件清单核查表 7
Appendix 2: Checklist 7 for the list of major components

附录 3 厂验测试报告 8
Appendix 3: Factory Inspection Test Report 8

附录 4 性能测试记录表 9
Appendix 4: Performance Test Record Table 9

本文内容涉及万国数据商业秘密,未经书面许可,不得以任何形式披露、传播或扩散。

I

1.概述
overview

1.1. 目的
1.1. Purpose

本标准详细定义了精密空调(风冷)厂验测试的目的、方法,用于规范机房风冷精密空调出厂检验及 厂验测试项目。
This standard defines in detail the purpose and method of precision air conditioning (air-cooled) factory inspection and testing, and is used to standardize the factory inspection and factory inspection test items of air-cooled precision air conditioning in the computer room.

1.2. 参考标准
1.2. Reference Standards

1 GB/T 17758-2010 《单元式空气调节机》
1. GB/T17758-2010 "Unit Air Conditioner".

2 GB/T 19413-2010 《计算机和数据处理机房用单元式空气调节机》
2. GB/T19413-2010 "Unit Air Conditioner for Computer and Data Processing Room".

3 GB4706.1-2005 《家用和类似用途电器的安全 1 部分通用要求》
3. GB4706.1-2005 "General Requirements for the Safety of Household and Similar Electrical Appliances Part 1".

4GB4706.32-2004 《家用和类似用途电器的安全热泵、空调器和除湿机的特殊要求》
4. GB4706.32-2004 "Special Requirements for Safe Heat Pumps, Air Conditioners and Dehumidifiers for Household and Similar Electrical Appliances".

5GB5226.1-2008《机械电气安全机械电气设备》 以及产品规格书、企业标准、测试规范为依据,以测试数据为准绳,对精密空调(风冷)进行评测。
5. GB5226.1-2008 "Mechanical and Electrical Safety Mechanical and Electrical Equipment" and product specifications, enterprise standards, and test specifications are used to evaluate precision air conditioning (air cooling) based on test data.

1.3. 测试设施
1.3. Test Facilities

类别
category

测量仪表
Measuring instruments

测量项目
Measurement items

精度或准确度
Precision or accuracy

校准周期
Calibration cycle

温度测量
Temperature measurement

液体温度计、热电偶 温度计、电阻温度计
Liquid thermometers, thermocouple thermometers, resistance thermometers

空气干、湿球温
Dry and wet bulb temperature of the air

度,水温
degrees, water temperature

±0.1

一年一次
Once a year

其他温度
Other temperatures

±0.3

一年一次
Once a year

压力测量
Pressure measurement

空气动压、静压
Aerodynamic pressure, static pressure

±1Pa

一年一次
Once a year

本文内容涉及万国数据商业秘密,未经书面许可,不得以任何形式披露、传播或扩散。

8

压力测量仪表、气压
Pressure measuring instruments, barometers

水阻力
Water resistance

±1.5hPa

一年一次
Once a year

水压、大气压
Water pressure, atmospheric pressure

±0.2kPa

一年一次
Once a year

电气测量
Electrical measurements

功率表、电压表、电
Power meter, voltmeter, electricity

流表、频率表
Flow table, frequency table

功率、电压、电
Power, voltage, electricity

流和频率
Stream and frequency

0.5
Level 0.5

一年一次
Once a year

1、测量仪表、仪器精度按 GB/T 17758-2010 单元式空气调节机表 4 的规定并经校验或校准合格,并具有可
1. The accuracy of the measuring instrument and instrument shall be in accordance with the provisions of Table 4 of GB/T17758-2010 unitary air conditioner and shall be calibrated or calibrated

追溯的校准证书。
Traceable calibration certificate.

2、性能试验台:通过 GMPI A 类认证,实验台执行 GB/T 17758-2010 单元式空气调节机、GB/T 19413-
2. Performance test bench: passed GMPIClass A certification, and the test bench implements GB/T17758-2010 unit air conditioner and GB/T19413-

2010 计算机和数据处理机房用单元式空气调节机检验标准。
2010 Inspection Standard for Unit Air Conditioners for Computer and Data Processing Rooms.

1.4. 测试报告和数据
1.4. Test Reports and Data

1.测试报告取值要求和输出格式应按照国家规范。
1. The value requirements and output format of the test report should be in accordance with national specifications.

2. 手动确认报告中所需要采集的相关参数,报告中需要的基本测量参数如下所示:风量、风压、进出风 温度湿度,详见测试记录表。
2. Manually confirm the relevant parameters that need to be collected in the report, and the basic measurement parameters required in the report are as follows: air volume, wind pressure, inlet and outlet air temperature and humidity, see the test record table for details.

3.试验数据连续稳定 20 分钟后开始取点,间隔 5min,连续取 5 组数据作为测试报告的原始记录。
3. After the test data is continuously stable for 20 minutes, the points will be taken at an interval of 5min, and 5 sets of data will be taken continuously as the original record of the test report.

4.所测机组工况的风量、风压、制冷量不得低于标称值;其余参数必须符合《GB/T19413-2010 计算机 和数据机房用单元空调处理机》规定参数的允许范围内;
4. The air volume, air pressure and cooling capacity of the measured unit shall not be lower than the nominal value; The remaining parameters must conform to the allowable range of the parameters specified in the "GB/T19413-2010 Unit Air Conditioning Processor for Computer and Data Rooms";

5.出具测试报告,性能测试报告的内容需包含但不限于本方案《精密空调性能测试记录表》中的内容, 具体格式可以以厂家为准。
5. Issue a test report, the content of the performance test report shall include, but is not limited to, the content in the "Precision Air Conditioning Performance Test Record Form" of this program, and the specific format can be subject to the manufacturer.

2.精密空调(风冷)厂验测试项目
2. Precision air conditioning (air-cooled) factory inspection test items

2.1. 外观检查
2.1. Visual inspection

1.依据确认过的设备生产结构图确认设备外观尺寸、颜色、冷凝水排水接管位置、配电接线位置、出风 方式、冷媒管接管规格等符合设计要求;
1. According to the confirmed equipment production structure drawing, confirm that the appearance size, color, condensate drainage pipe location, distribution wiring location, air outlet mode, refrigerant pipe pipe pipe specification, etc. meet the design requirements;

2.表面、丝印、标识:检查产品无明显凹痕、划伤、裂隙、变形、脏污、色差。标识内容和位置正确, 符合公司产品外观检验标准。
2. Surface, silk screen printing, identification: check that the product has no obvious dents, scratches, cracks, deformation, dirt, and color difference. The content and position of the logo are correct, in line with the company's product appearance inspection standards.

3.结构件:各结构件外观良好,连接良好,各活动门开关正常符合工艺文件要求;
3. Structural parts: each structural part has a good appearance and good connection, and the movable door switch normally meets the requirements of the process documents;

4.配线工艺:各连接电缆连接紧固,走线符合工艺要求。
4. Wiring process: each connecting cable is connected and fastened, and the wiring meets the process requirements.

2.2. 器件核对
2.2. Device checking

重要器件配置检验依据各个品牌配置清单进行核对,各部件的品牌型号、数量必须与对应的配置单、 招标要求一致。
The configuration inspection of important components is checked according to the configuration list of each brand, and the brand, model and quantity of each component must be consistent with the corresponding configuration list and bidding requirements.

2.3. 机组测试
2.3. Unit testing

2.3.1.测试环境检查
2.3.1. Test environment check

1.检查风机风道确保内无异物,风机无擦轮现象
1. Check the air duct of the fan to ensure that there is no foreign matter in the fan and that there is no wiping wheel phenomenon in the fan

2.检查空调的风机入风口需有防护网;
2. Check that the fan inlet of the air conditioner needs to have a protective net;

3.检查实验室的空调出风的风量传感器是否正常;
3. Check whether the air volume sensor of the air conditioner outlet in the laboratory is normal;

4.检查实验室干球温度和湿球温度表是否按照正确方式安装;
4. Check whether the dry-bulb temperature and wet-bulb thermometers in the laboratory are installed in the correct way;

5.当测试完成后,再次检查干球温度和湿球温度表,当取下湿求表的纱布,对比后台的干球温度读数和
5. When the test is completed, check the dry bulb temperature and wet bulb thermometer again, when removing the gauze of the wet gauze, compare the dry bulb temperature readings in the background and

湿球温度读数的一致性;
consistency of wet-bulb temperature readings;

2.3.2.安规测试
2.3.2. Safety testing

1.绝缘电阻:输入 DC500V 电压,测试 2 秒,绝缘电阻≥2M
1. Insulation resistance: input DC500V voltage, test for 2 seconds, insulation resistance≥2M;

2.泄漏电流:在空调处于室温,且不连接电源的情况下,输入为 1.06 倍的额定电压测试 5 ,泄露电流≤
2. Leakage current: When the air conditioner is at room temperature and not connected to the power supply, the input is 1.06 times the rated voltage test for 5 seconds, leakage current ≤

30mA
30mA

3.电气强度:在泄漏电流试验后,其绝缘要立即经受 1min、频率为 50Hz 60Hz 基本为正弦波的电 压,试验期间,不应出现击穿。用于此试验的高压电源的短路电流和跳闸电流,参照 GB 4706.1
3. Electrical strength: After the leakage current test, the insulation should be subjected to 1min immediately, and the frequency is 50Hz or 60Hz is basically the electric pressure of the sine wave. There should be no breakdown. The short-circuit current and tripping current of the high-voltage power supply used for this test refer to GB 4706.1-

2005 13.3 5 的规定。
13.3 Table 5 in 2005.

4.接地电阻:输入 25A 电流,测试 2 秒,接地电阻≤0.1Ω
4. Ground resistance: input 25A current, test for 2 seconds, ground resistance ≤ 0.1Ω

2.3.3.告警功能测试
2.3.3. Alarm function test

手动创造告警后复位,记录能否正常告警及复位。
Manually create an alarm and then reset it to record whether the alarm can be normal.

2.3.4.器件运行
2.3.4. Device operation

观察器件动作是否正常。
Observe whether the device operates normally.

1.1. 性能测试
1.1. Performance Testing

1.制冷量:不低于标称值;
1. Refrigeration capacity: not lower than the nominal value;

2.制冷消耗功率:在额定制冷量测试时,测定空调的输入功率及电流,制冷消耗功率不大于标称值的
2. Refrigeration power consumption: In the rated refrigeration capacity test, the input power and current of the air conditioner are measured, and the refrigeration power consumption power is not greater than the nominal value

110%
110%

3.能效比:不低于标称值
3. Energy efficiency ratio: not lower than the nominal value

4.显热比:不低于标称值
4. Sensible heat ratio: not lower than the nominal value

5.风量:不低于标称值。
5. Air volume: not lower than the nominal value.

备注:精密空调的实测性能须与设备选型报告相符合(投标文件-技术部分)并满足相关规范和标准的 要求,测试工况以投标要求为准。
Note: The measured performance of the precision air conditioner must be consistent with the equipment selection report (bidding documents - technical part) and meet the requirements of relevant specifications and standards, and the test conditions are subject to the bidding requirements.

1.2. 功能测试
1.2. Functional Testing

1风机转速、压机频率控制逻辑正常;
1. The control logic of fan speed and press frequency is normal;

2.制冷、加热(如配置)、加湿(如配置)、除湿(如配置)、送风各模式按技术要求正常切换;
2.The modes of refrigeration, heating (such as configuration), humidification (such as configuration), dehumidification (such as configuration) and air supply are switched normally according to technical requirements;

3.设备参数显示、设置功能、报警功能、通讯功能符合招标要求;
3.The equipment parameter display, setting function, alarm function and communication function meet the bidding requirements;

4.记忆控制功能正常。
4.Memory control is functioning normally.

3.附录
3. Appendix

附录 1 出厂检验报告
Appendix 1 Factory Inspection Report

厂验测试报告(风冷精密空调)
Factory inspection test report (air-cooled precision air conditioner)

类别
category

序号
serial number

工序
Process

检验标准与动作
Inspection criteria and actions

检验
Inspection

结果
outcome

外观
appearance

1

外观检查
Visual inspection

设备外观尺寸、颜色、冷凝排水接管位置、配电接线位置、出风方式、冷媒
Equipment appearance size, color, condensate drainage pipe location, distribution wiring location, air outlet mode, refrigerant

管接管规格等符合设计要求
The specifications of the pipe pipe meet the design requirements

表面、丝印、标识:检查产品无明显凹痕、划伤、裂隙、变形、脏污、色差。标识内容和位置正确,符合公司产品外观检验标准符,工艺文件要求
Surface, silk screen printing, identification: check that the product has no obvious dents, scratches, cracks, deformation, dirt, and color difference. The content and location of the logo are correct, in line with the company's product appearance inspection standards, process document requirements

结构件:各结构件外观良好,连接良好,各活动门开关正常符合工艺文件要
Structural parts: The appearance of each structural part is good, the connection is good, and the switch of each movable door meets the requirements of the process document normally

接线:配线工艺各连接电缆连接紧固,走线符合工艺要求
Wiring: The connecting cables of the wiring process are fastened, and the wiring meets the process requirements

制冷系统密封
Refrigeration system tightness

2

检漏
Leak

按照文件要求实施检漏;
Leak detection in accordance with the requirements of the documentation;

自检所有检漏点无漏检情况 ,注氟嘴铜帽无漏装。
There is no leakage in all leak detection points of self-inspection, and there is no leakage in the copper cap of the fluorine nozzle.

整机测试
Whole machine test

3

上电前检查
Check before powering on

检查风机风道内无异物,风机无擦轮现象。
Check that there are no foreign objects in the air duct of the fan, and there is no wheel rubbing phenomenon in the fan.

4

绝缘/耐压/接 地/漏电流
Insulation/withstand voltage/grounding/leakage current

绝缘电阻:
Insulation Resistance:

接地电阻:
Ground Resistance:

泄露电流:L1 泄漏电流: L2 泄露电流: L3 泄露电流:
Leakage Current: L1 Leakage Current: L2 Leakage Current: L3 Leakage Current:

基本绝缘:
Basic insulation:

加强绝缘:1250V持续1分钟,测试原副边没有出现击穿 合格 □不合格
Reinforced insulation: 1250V for 1 minute, no breakdown on the primary and secondary sides of the test qualified □ unqualified

5

告警(事件)
Alarms (Events)

1#排气告警__1#高压告警__1#低压告警__
1#Exhaust alarm__1#High pressure alarm__1#Low pressure alarm__

气流告警__滤网告警__内风机故障__远程关机告警__
Airflow Alarm__Filter Alarm__Internal Fan Failure__Remote Shutdown Alarm__

高温告警__低温告警___高湿告警___
High Temperature Alarm__Low Temperature Alarm___High Humidity Alarm___

低湿告警___水浸告警____电压欠压__
Low Humidity Alarm___Flood Alarm____Voltage Undervoltage__

6

运转测试
Operational testing

所测电流、电压应应符合设计要求(实验方式:空调在接近名义制冷工况的
The measured current and voltage should meet the design requirements (experimental method: the air conditioner is close to the nominal refrigeration condition

条件下连续运行,分别测量空调的输入功率,运转电流和进、出风温度。检
Under the condition of continuous operation, the input power, operating current and inlet and outlet air temperature of the air conditioner are measured separately. examine

查安全保护装置的灵敏度和可靠性,检验温度、电器等控制元件的动作是否
Check the sensitivity and reliability of the safety protection device, and check whether the action of control elements such as temperature and electrical appliances is checked

正常)。
Normal).

包装
wrap

7

包装检验
Packaging Inspection

铭牌、合格证条码整机所有标签位置正确、整齐、无漏贴,错贴,符合指导
Nameplates, certificates of conformity barcode all labels are in correct, neat, no omission, wrong pasting, in line with the guidance

书要求;整机所有标签位置正确、整齐、无漏贴,错贴,符合指导书要求
book requirements; All labels of the whole machine are in correct position, neat, no omission and wrong pasting, and meet the requirements of the guide

外包装:
Outer packing:

外包装需要体现制造单位名称,条码粘贴位置正确.符合文件要求。 产品型号和名称. 净重,毛重,外观尺寸,怕湿,小心轻放,堆层,向上等标识。
The outer packaging needs to reflect the name of the manufacturing unit, and the barcode is pasted in the correct position. Comply with documentation requirements. Product model and nameNet weight, gross weight, appearance size, fear of moisture, careful handling, stacking, upward and other identification.

报告编号: 厂验时间:
Report No.:Factory Inspection Time:

测试人员: 监督人员:
Tester: Supervisor:

空调型号:内机 外机
Air conditioner model: internal and external unit

附录 2 主要器件清单核查表
Appendix 2: Checklist of Major Components

主要器件清单核查表(风冷精密空调)
Checklist of Major Components (Air-Cooled Precision Air Conditioner)

关键组件名称
Key component names

供应商提供清单
The supplier provides the list

检查结果
Check the results

规格和型号
Specifications and models

品牌
brand

数量
quantity

内机
Internal machine

压缩机
compressor

风机
Fans

膨胀阀
Expansion valves

显示器
display

主板
mainboard

接触器
Contactors

断路器
breakers

外机
External machine

风机
Fans

主板
mainboard

断路器
breakers

承制方
Producer

承试方
Test party

结论
conclusion

编制
weave

审核
Audit

审批
Approval

见证人
witness

附录 3 厂验测试报告
Appendix 3: Factory Inspection Test Report

厂验测试报告(风冷精密空调)
Factory inspection test report (air-cooled precision air conditioner)

序号
serial number

检测项目
Test items

检测方法、标准
Testing methods, standards

检测手段
means of detection

检测结果
Test results

备注
remark

1

制冷量
Cooling capacity

焓差实验室
Enthalpy difference laboratory

Pass

2

制冷消耗功率
Refrigeration consumes power

焓差实验室
Enthalpy difference laboratory

Pass

3

能效比
Energy efficiency ratio

-

焓差实验室
Enthalpy difference laboratory

-

4

显热比
Sensible heat ratio

-

焓差实验室
Enthalpy difference laboratory

-

5

风量
Air

焓差实验室
Enthalpy difference laboratory

6

功能测试
Functional testing

风机转速、压机频率控制逻辑正常;
The control logic of fan speed and press frequency is normal;

送风各模式按技术要求正常切 换;
Each mode of air supply is normally switched according to the technical requirements;

设备参数显示、设置功能、报警功能、通讯功 能符合招标要求;
The equipment parameter display, setting function, alarm function and communication function meet the bidding requirements;

记忆控制功能正常。
Memory control is functioning normally.

焓差实验室
Enthalpy difference laboratory

7

功能测试
Functional testing

(补充)
(Supplemental)

室内风机、室外风机、压缩机运行逻辑测试;
Indoor fan, outdoor fan, compressor operation logic test;

排水功能测试;
Drainage function test;

断电重启测试;
Power-off restart test;

测试空调传感器故障或者控制系统失电后,设备是否自保持;
Test whether the equipment is self-sustaining after the air conditioner sensor fails or the control system loses power;

测试空调设备是否满足冷通道高温自启。
Test whether the air conditioning equipment meets the high temperature self-start of the cold aisle.

焓差实验室
Enthalpy difference laboratory

报告编号: 厂验时间:
Report No.:Factory Inspection Time:

测试人员: 监督人员:
Tester: Supervisor:

空调型号:内机 外机
Air conditioner model: internal and external unit

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附录 4 性能测试记录表
Appendix 4 Performance Test Record Sheet

设备型号/序列号
Device model/serial number

测试时间
Test time

测试项目
Test items

单位
unit

测量 值 1
Measurement 1

测量 值 2
Measurement 2

测量 值 3
Measurement 3

测量 值 4
Measurement 4

测量 值 5
Measurement 5

测量 值 6
Measurement 6

测量 值 7
Measurement 7

测试平均值
Test averages

判定
decide

制冷能力
Refrigeration capacity

W

EER

W/W

显热能力
Sensible heat capacity

W

显热比
Sensible heat ratio

%

风 侧
Wind side

回风干球温度
Return air dry bulb temperature

回风湿球温度
Return rheumatic bulb temperature

出风干球温度
Outlet air-dry bulb temperature

出风湿球温度
Effluent bulb temperature

风量
Air

M³/h

机外余压
Residual pressure outside the machine

Pa

电 气 参 数
Electrical parameters

频率
frequency

Hz

电压
voltage

V

电流
current

A

整机功率
The power of the whole machine

KW

功率因数
Factor

Pf

本文内容涉及万国数据商业秘密,未经书面许可,不得以任何形式披露、传播或扩散。

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