一、MLCC Test Specification
I. MLCC Test Specification 1.测试目的
1. Purpose of the test 保证MLCC相关参数与规格书所示一致；
Ensure that MLCC related parameters are consistent with those shown in the specification; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的MLCC；
Suitable for MLCCs used in all products from company to company; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备
3.1 Test equipment LCR测试仪，温度箱，游标卡尺，直流电源，回流焊托盘，3M 600#胶纸
LCR Tester, Temperature Box, Vernier Calipers, DC Power Supply, Reflow Tray, 3M 600# Adhesive Paper 3.2测试环境
3.2 Test environment 温度：20±15℃ 湿度：65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.MLCC材质分类
4.MLCC Material Classification CLASS1：NPO（C0G） CLASS2：X7R,X5R,Y5V 5.测试内容（环保部分报告由供应商提供，其它测试项目均由双翼完成）
5. Test Contents(The environmental protection part of the report will be provided by the supplier, and all other test items will be completed by Twinwing) 5.1外观部分
5.1 Appearance 5.1.1尺寸测量
5.1.1 Dimensional measurements 1）测试方法:使用游标卡尺测量MLCC的长、宽、高；
1) Test Method:Measure the length, width and height of the MLCC using vernier calipers; 2）判定标准：所测尺寸在规格书所示精度范围内；
(2) Judgment criteria: the measured dimensions are within the accuracy range shown in the specifications; 5.2电性能部分
5.2 Electrical properties section 5.2.1电容量
5.2.1 Electrical capacity 1）串（CS）并(CP)模式选择
1) Serial (CS) and parallel (CP) mode selection CS：C<2nF CP：C≥2nF
CP：C≥2nF 2）测试条件
2) Test conditions CALSS1：频率1 MHz for C≤1 nF,电压1 Vrms at 20°C
CALSS1: Frequency1 MHzfor C≤1 nF,Voltage < /span>1 Vrms at 20°C 频率1 KHz for C>1 nF,电压1 Vrms at 20°C
Frequency1 KHzfor C>1 nF,Voltage1 Vrms at 20°C CLASS2：频率1 KHz for C≤10μF,电压1 Vrms at 20°C
CLASS2: Frequency1 KHz for C≤10μF,Voltage 1 Vrms at 20°C 3）测试方法
3) Test Methods A.根据待测试电容的电容量确定测试模式为串联还是并联，按
A. Determine whether the test mode is series or parallel according to the capacitance of the capacitor to be tested, press 选择CS或者CP；
Select CS or CP;B.根据待测试电容的电容量和5.2.2测试条件选择测试的频率，按
B. Select the frequency of the test according to the capacitance of the capacitor to be tested and the test conditions of 5.2.2, press the 设置测试频率；
Set the test frequency;C.按
C. Press 设置测试电压为1V；
Set the test voltage to 1V;D.使用夹具连接待测试的电容两端，从液晶屏中读出电容量数值。
D. Use the fixture to connect the two ends of the capacitor to be tested, and read out the capacitance value from the LCD screen. 5.2.2判定标准：容量在要求精度范围内。
5.2.2 Judgment Criteria: The capacity is within the required accuracy. 5.3损耗（D/tan＆）
5.3 Losses (D/tan&) 5.3.1测试方法
5.3.1 Test methods 1）LCR电桥设置同5.2，按
1) LCR bridge setup is the same as 5.2, press the 设置副参数为D值；
Set the subparameter to the D value;2）使用夹具连接待测试的电容两端，从液晶屏中读出D值。D值的倒数为tan＆。
2) Use the fixture to connect the two ends of the capacitor to be tested, and read out the value of D from the LCD screen. the reciprocal of the value of D is tan&. 5.3.2判定标准：D值或者tan＆在规格书所示范围内。
5.3.2 Judgment Criteria: D-value or tan & within the range shown in the specification. 5.4温度特性
5.4 Temperature Characterization 5.4.1测试条件：公司产品正常回流焊时的炉温曲线；
5.4.1 Test conditions:Oven temperature profile of the company's products during normal reflow soldering; 5.4.2测试方法：
5.4.2 Test Methods: 1）测试前测量带测MLCC的电容量，并作好记录与标识；
1) Measure the capacitance of the MLCC under test before testing, and make records and markings; 2）将待测试的MLCC放在回流焊托盘，然后过回流焊炉；
2) Place the MLCC to be tested on the reflow tray and then over the reflow oven; 3）经过回流焊炉的MLCC静置在常温下24小时后测试电容量；
3) Test the electrical capacity of the MLCCs that have gone through the reflow oven after being left at room temperature for 24 hours; 5.4.3判定标准
5.4.3 Determination criteria 1）NPO：过回流焊炉后容量无变化；
1) NPO: No change in capacity after passing through the reflow oven; 2）X7R：过回流焊炉后电容量在±10%以内；
2) X7R: Capacitance within ±10% after reflow oven; 3）X5R:过回流焊炉后电容量在±20%以内；
3) X5R: Capacitance within ±20% after reflow oven; 4）Y5V：过回流焊炉后电容量在-20%—+80%以内；
4) Y5V: Capacitance within -20%-+80% after reflow soldering oven; 5.5最大工作电压
5.5Maximum Operating Voltage 5.5.1测试方法
5.5.1 Test Methods 1）使用LCR测量电容的电容量；
1) Measure the capacitance of the capacitor using an LCR; 2）使用直流电源给电容加压，电压为电容的最大工作电压，保持12小时；
2) Use a DC power supply to pressurize the capacitor at the maximum operating voltage of the capacitor and hold it for 12 hours; 3）12小时后，使用LCR再次测量电容的电容量；
3) After 12 hours, use the LCR to measure the capacitance of the capacitor again; 5.5.2判定标准：测试所得电容值无变化。
5.5.2 Determination Criteria: There is no change in capacitance value obtained from the test. 5.6机械性能部分
5.6Mechanical Properties Section 5.6.1端头剥离力测试
5.6.1 End Peel Test 1）测试方法：使用3M 600#胶纸包住焊接端头，45°拉胶纸，反复5次，每次都使用新的胶纸；然
1) Test Method: Use 3M 600# adhesive paper to wrap around the welded end, pull the paper at 45° and repeat the process 5 times, using a new adhesive paper each time; and then 后使用LCR测量电容量；
Afterwards the capacitance is measured using an LCR; 2）判定标准：电容量在规格书所示精度范围内；
2) Judgment criteria: Capacitance within the accuracy range shown in the specification; 5.6.2抗弯曲强度
5.6.2 Bending Strength 1）测试方法：测试前，先测试MLCC的电容量做好记录及标识，然后将MLCC焊在PCB板正中间，在焊
1) Test Method: Before testing, test the MLCC's capacitance to make a good record and marking, and then weld the MLCC in the middle of the PCB board, and then weld the MLCC in the middle of the PCB board, in the welding. 接位置背面施加压力，PCB下弯1mm；在弯曲状态下测量MLCC的电容量；
Pressure is applied to the back of the joint position and the PCB is bent down by 1mm; the capacitance of the MLCC is measured in the bent state; 判定标准：电容量实验前后无变化。
Determination Criteria: No change before and after the capacitance test. 5.7 详细测试内容见下表，环保报告由供应商提供。
5.7 Detailed test contents are shown in the following table,Environmental protection report will be provided by the supplier. 测试项目
Test items | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 容值
capacity | | | | | | | | 损耗
dilapidation | | | | | | | | 温度特性
temperature characteristic | | | | | | | | 最大工作电压
Maximum working voltage | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | 供应商提供测试报告。
Vendors provide test reports. | 尺寸
sizes | 长 | | | | | | | | 宽 | | | | | | | | 高 | | | | | | | | 耐焊性(回流/手工焊)
Solder resistance (reflow/hand soldering) | | | | 可焊性
solderability | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | | | 弯曲试验
Bending test | | | | 端头剥离力测试
End Stripping Force Test | | |
二、铝电解电容测试规范
Aluminum electrolytic capacitor test specification 1.测试目的
1. Purpose of the test 保证铝电解相关参数与规格书所示一致；
Ensure that the parameters related to aluminum electrolysis are consistent with those shown in the specifications; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的铝电解；
Suitable for aluminum electrolysis used on company to all products; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备:LCR测试仪，游标卡尺，直流电源，示波器，插拔力计
3.1 Test Equipment:LCR tester, vernier calipers, DC power supply, oscilloscopes, insertion/removal force gauge 3.2测试环境
3.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1外观部分
4.1 Appearance 4.1.1尺寸测量及外观检查(目测)
4.1.1 Dimensional measurementsand visual inspection) 1）测试方法：使用游标卡尺测量铝电解的直径、高度、脚间距、引脚直径、引脚长度；
1) Test Methods: Measurement of Aluminum Electrolytic Diameter, Height, Leg Spacing, Pin Diameter, Pin Length using Vernier Calipers; 2）目测表面无污渍、丕锋，丝印要清晰，丝印内容符合规格要求。
2)Visually inspect the surface withoutstaining, Pi-front, the silkscreen should be clear, silkscreen content in line with specifications. 3）判定标准：所测尺寸在规格书所示精度范围内；
3) Judgment criteria: the measured dimensions are within the range of accuracy shown in the specification; 4.2电性能部分
4.2 Electrical properties section 4.2.1电容量测试
4.2.1 Capacitance test 1）测试条件：频率120Hz，电压不超过额定工作电压
(1) Test conditions: frequency 120Hz, voltage does not exceed the rated operating voltage 2）测试方法：
2) Test methods: A.按照测试条件设置LCR；
A. Set the LCR according to the test conditions; B.测量铝电解的电容量；
B. Measurement of the capacitance of an aluminum electrolytic; 3）判定标准：电容量在规格书所示精度范围内；
(3) Determination criteria: The electric capacity is within the accuracy range shown in the specification; 4.2.2损耗（D/tan＆）测试
4.2.2 Loss (D/tan &) Tests 1）测试条件：频率120Hz，电压不超过额定工作电压，根据LCR说明使用并/串联模式；
1) Test conditions: frequency 120Hz, voltage not exceeding rated operating voltage, using parallel/series mode according to LCR instructions; 2）测试方法：
2) Test methods: A.按照测试条件设置LCR；
A. Set the LCR according to the test conditions; B.测量铝电解的D值；
B. Measure the D value of the aluminum electrolysis; 3）判定标准：测得的D值小于规格书所示最大D值；
(3) Judgment criteria: The measured D value is less than the maximum D value shown in the specification; 4.2.3阻抗测试（Z值）
4.2.3 Impedance test (Z-value) 1）测试条件：频率120Hz，电压不超过额定工作电压
(1) Test conditions: frequency 120Hz, voltage does not exceed the rated operating voltage 2）测试方法：
2) Test methods: A.按照测试条件设置LCR；
A. Set the LCR according to the test conditions; B.测量铝电解的Z值；
B. Measure the Z value of the aluminum electrolysis; 3）判定标准：测得的Z值在于规格书所示范围内；
(3) Judgment criteria: The measured Z value is within the range shown in the specification; 4.2.4漏电流测试
4.2.4 Leakage current test 1）测试方法：
1) Test Methods: A.设置绝缘耐压测试仪为直流输出，电压为铝电解最大工作电压，报警电流为规格书所示漏电流值的±5%或者0.1uA（取最大值），测试时间设置为60s。
A. Set the insulation withstand voltage tester as DC output, the voltage is the maximum working voltage of aluminum electrolysis, the alarm current is ±5% of the leakage current value shown in the specification or 0.1uA (take the maximum value), and the test time is set to 60s. B.连接绝缘耐压测试仪和铝电解，开始测试
B. Connect the insulation withstand voltage tester and aluminum electrolysis, start testing C.测试完成后对电容放电；
C. Discharge the capacitor after the test is completed; 2）判定标准：无报警
(2) Determination criteria: no alarm 4.2.5最大工作电压测试
4.2.5 Maximum operating voltage test 1）测试方法：
1) Test Methods: A.使用直流电源给铝电解电容加压，从0V缓慢升压到规格书所示最大工作电压。
A. Use a DC power supply to voltage the aluminum electrolytic capacitor, slowly ramping up from 0V to the maximum operating voltage shown in the specification. B.放置12小时。
B. Leave for 12 hours. C.使用LCR测试铝电解电容容值。
C. Test the aluminum electrolytic capacitor capacitance using an LCR. 2）判定标准：LCR测试所得容值在规格书所示容值范围内。
(2) Determination criteria: LCR test obtained tolerance value in the specification shown in the range of tolerance values. 4.2.6寿命估算
4.2.6 Lifetime estimation 1）估算方法：考虑纹波。
1) Estimation method: considering ripple. L=LD×2(T0-T)/10×K[1-(I/I0)]×(I/I0)×△T/10 L：温度T时考虑纹波的电容寿命
L: Capacitor life considering ripple at temperature T LD：最高温度T0时额定纹波内的寿命
LD: Life within rated ripple at maximum temperature T0 T：实际工作温度
T: actual working temperature T0：最高工作温度
T0: Maximum working temperature △T：电容中心温升
△T: Capacitor center temperature rise I：电路实际施加的纹波电流
I: the actual ripple current applied to the circuit I0：最高工作温度下允许施加的最大纹波电流
I0: Maximum ripple current allowed to be applied at maximum operating temperature K：施加纹波电流的寿命常数（不超过纹波电流范围取2，超过纹波电流范围取4）
K: Life constant for the applied ripple current (2 for not exceeding the ripple current range, 4 for exceeding the ripple current range) 其中：
Among them: △T=I2×ESR/(A×H) ESR：电容等效串联阻抗
ESR: Capacitor Equivalent Series Resistance A：电容表面积（不包括胶盖）；A=2πrL+πr2
A: Capacitor surface area (excluding rubber cover); A=2πrL+πr2 H：散热系数
H: Heat dissipation factor 直径d（mm）
Diameter d (mm) | 4-5 | 6.3 | 8 | 10 | 13 | 散热系数
Coefficient of heat dissipation | 2.18 | 2.16 | 2.13 | 2.1 | 2.05 | 直径d（mm）
Diameter d (mm) | 16 | 18 | 22 | 25 | 30 | 散热系数
Coefficient of heat dissipation | 2 | 1.96 | 1.88 | 1.84 | 1.75 |
4.3机械性能部分
4.3 Mechanical properties section 4.3.1引脚抗拉力测试
4.3.1 Pin Tensile Tests 1）测试条件：施加的拉力和引脚直径的对应关系：
1) Test conditions: Correspondence between applied tension force and pin diameter: 直径（mm）
Diameter (mm) | 拉力（N）
Tensile force (N) | d≤0.25 | 1 | 0.25＜d≤0.35 | 2.5 | 0.35＜d≤0.5 | 5 | 0.5＜d≤0.8 | 10 | 0.8＜d≤1.25 | 20 | 1.25＜d
1.25 < d | 40 |
2）测试方法
2) Test Methods A.测试前使用LCR测试电容量；
A. Use an LCR to test the capacitance before testing; B.使用插拔力计连接引脚，施加对应拉力；
B. Connect the pins using an insertion and extraction force gauge and apply the corresponding pulling force; C.两个引脚测试完成后，使用LCR测试电容量；
C. After both pins have been tested, use the LCR to test the capacitance; 3）判定标准：前后测试电容量无变化。
(3) Determination criteria: no change in electrical capacity before and after testing. 4.4.详细测试内容见下表,红色字体部分由供应商提供测试报告。
4.4.Detailed tests are shown in the table belowSections in red font were provided by the supplier with a test report. 测试项目
Test items | 测试条件(按规格书)
Test conditions (as per specification) | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 额定容量
Rated capacity | | | | | | | | | 损耗角正切值
Loss angle tangent | | | | | | | | | 漏电流
leakage current | | | | | | | | | 阻抗测试
Impedance testing | | | | | | | | | 耐压测试
Pressure resistance test | 连续施加额定电压12H,无异常
Continuously applying rated voltage for 12H without any abnormality. | | | | | | | | ESD（等效电阻）
ESD (Equivalent Resistance) | | | | | | | | 机械性能
mechanical property | 引脚弯折
Pin Bending | | | | | | | | | 引脚抗拉力
Pin Tensile Strength | | | | | | | | 外观
exterior condition | 丝印标识
silkscreen marking | | | | | | | | | 其它(如表面污渍、丕锋、丝印不清晰等)
Others (e.g. surface stains, sharp edges, unclear silkscreen, etc.) | | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | 供应商提供测试报告。
Vendors provide test reports. | 尺寸
sizes | 外直径
outer diameter | | | | | | | | | 高度
high degree | | | | | | | | | 引脚直径
Pin Diameter | | | | | | | | | 引脚间距
Pin Spacing | | | | | | | | 可靠性
dependability | 耐焊性(回流/波峰/手工焊)
Solder resistance (reflow/wave/hand soldering) | | | 双翼测试
Biplane test | | 可焊性
solderability | | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | 双翼测试
Biplane test | | 寿命测试
Life Testing | | | 供应商提供测试报告
Provision of test reports by vendors | | 稳态湿热
steady state heat and humidity | | | 供应商提供测试报告
Provision of test reports by vendors | | 耐久性
durability | | | 供应商提供测试报告
Provision of test reports by vendors | | 高温存储
High temperature storage | | | 供应商提供测试报告
Provision of test reports by vendors | | 振动试验
Vibration test | | | 供应商提供测试报告
Provision of test reports by vendors | | 浪涌电压试验
Surge voltage test | | | 供应商提供测试报告
Provision of test reports by vendors | | 防爆试验
Explosion proof test | | | 供应商提供测试报告
Provision of test reports by vendors | | 跌落试验
Drop test | | | 供应商提供测试报告
Provision of test reports by vendors |
三、钽电容测试规范
Tantalum capacitor test specification 1.测试目的
1. Purpose of the test 保证钽电容相关参数与规格书所示一致；
Ensure that the relevant parameters of the tantalum capacitor are consistent with those shown in the specification; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的钽电容；
Tantalum capacitors suitable for use on all products from the company; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备：LCR测试仪，游标卡尺，直流电源，PCB光板，3M 600#胶纸
3.1 Test equipment: LCR tester, vernier calipers, DC power supply, PCB light board, 3M 600# adhesive paper 3.2测试环境：
3.2 Test environment: 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1外观部分
4.1 Appearance 4.1.1尺寸测量
4.1.1 Dimensional measurements 1）测试方法：使用游标卡尺测量钽电容的长、宽、高、焊盘长和宽；
(1) Test method: Use vernier calipers to measure the length, width, height, pad length and width of the tantalum capacitor; 2）判定标准：所测尺寸在规格书所示精度范围内；
(2) Judgment criteria: the measured dimensions are within the accuracy range shown in the specifications; 4.2电性能部分
4.2 Electrical properties section 4.2.1电容量测试
4.2.1 Capacitance test 1）测试条件：频率120Hz，电压不超过额定工作电压
(1) Test conditions: frequency 120Hz, voltage does not exceed the rated operating voltage 2）测试方法：
2) Test methods: A.按照测试条件设置LCR；
A. Set the LCR according to the test conditions; B.测量钽电解的电容量；
B. Measurement of the capacitance of tantalum electrolysis; 3）判定标准：电容量在规格书所示精度范围内；
(3) Determination criteria: The electric capacity is within the accuracy range shown in the specification; 4.2.2阻抗测试（Z值）
4.2.2 Impedance test (Z-value) 1）测试条件：频率120Hz，电压不超过额定工作电压；
(1) Test conditions: frequency 120Hz, voltage does not exceed the rated operating voltage; 2）测试方法：
2) Test methods: A.按照测试条件设置LCR；
A. Set the LCR according to the test conditions; B.测量钽电解的Z值；
B. Measurement of the Z value of tantalum electrolysis; 3）判定标准：测得的Z值在于规格书所示范围内；
(3) Judgment criteria: The measured Z value is within the range shown in the specification; 4.2.3漏电流测试
4.2.3 Leakage current test 1）测试方法：同铝电解；
(1) Test method: same as aluminum electrolysis; 2）判定标准：同铝电解；
(2) Determination criteria: same as aluminum electrolysis; 4.3机械性能部分
4.3 Mechanical properties section 4.3.1端头剥离力测试：同1.6.6；插件物料测试引脚抗拉力。
4.3.1 Terminal stripping force test: the same as 1.6.6;Plug-in material test pin tensile force. 4.3.2抗弯曲强度：同1.6.7。
4.3.2 Bending strength: Same as 1.6.7. 5.其它测试项目详见下表,红色字体部分的测试项目由供应商提供测试报告。
5. Other test items are listed in the table below,The test items in red font are provided by the supplier. 测试项目
Test items | 测试条件(按规格书)
Test conditions (as per specification) | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 额定容量
Rated capacity | | | | | | | | | 损耗角正切值
Loss angle tangent | | | | | | | | | 漏电流
leakage current | | | | | | | | | 耐压测试
Pressure resistance test | 连续施加额定电压12H,无异常
Continuously applying rated voltage for 12H without any abnormality. | | | | | | | | ESD（等效电阻）
ESD (Equivalent Resistance) | | | | | | | | 机械性能
mechanical property | 引脚抗拉力(DIP)/端头粘合强度(SMT)
Pin Tensile Strength (DIP)/End Bonding Strength (SMT) | | | | | | | | 外观
exterior condition | 丝印标识
silkscreen marking | | | | | | | | | 其它(如表面污渍、丕锋、丝印不清晰等)
Others (e.g. surface stains, sharp edges, unclear silkscreen, etc.) | | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | 供应商提供测试报告。
Vendors provide test reports. | 尺寸
sizes | 长 | | | | | | | | | 宽 | | | | | | | | | 高 | | | | | | | | | 耐焊性(回流/波峰/手工焊)
Solder resistance (reflow/wave/hand soldering) | | | | | 可焊性
solderability | | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | | | 稳态湿热
steady state heat and humidity | | | 供应商提供测试报告。
Vendors provide test reports. | | 高温存储
High temperature storage | | | 供应商提供测试报告。
Vendors provide test reports. |
四、电阻测试规范
IV. Resistance Test Specification 1.测试目的
1. Purpose of the test 保证电阻相关参数与规格书所示一致；
Ensure that the resistor-related parameters are consistent with those shown in the specifications; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的贴片电阻；
Suitable for company to all products used on the chip resistor; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备：LCR测试仪，游标卡尺，直流电源，3M 600#胶纸
3.1 Test equipment: LCR tester, vernier calipers, DC power supply, 3M 600# adhesive paper 3.2测试环境
3.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1外观部分
4.1 Appearance 4.1.1尺寸测量
4.1.1 Dimensional measurements 1）测试方法：使用游标卡尺测量贴片电阻的长、宽、高、焊盘长和宽；
1) Test Method: Use vernier calipers to measure the length, width, height, pad length and width of the chip resistor; 2）目测表面无污渍、丕锋，丝印要清晰，丝印内容符合规格要求。
(2) Visual inspection of the surface without stains, Pi front, silkscreen should be clear, silkscreen content in line with the specifications. 2）判定标准：所测尺寸在规格书所示精度范围内；
(2) Judgment criteria: the measured dimensions are within the accuracy range shown in the specifications; 4.2电性能部分
4.2 Electrical properties section 4.2.1阻值测试
4.2.1 Resistance Test 1）测试条件：频率120Hz，电压不超过额定工作电压；
(1) Test conditions: frequency 120Hz, voltage does not exceed the rated operating voltage; 2）测试方法：
2) Test methods: A.按照测试条件设置LCR；
A. Set the LCR according to the test conditions; B.测量贴片电阻的阻值；
B. Measure the resistance of the chip resistor; 3）判定标准：电阻值在规格书所示精度范围内；
(3) Judgment criteria: Resistance value within the accuracy range shown in the specification; 4.2.2温度系数测试
4.2.2 Temperature coefficient test 1）测试条件：频率，电压不超过额定工作电压。
(1) Test conditions: frequency, voltage does not exceed the rated operating voltage. 2）测试方法：
2) Test methods: A.使用LCR按照测试条件测量贴片电阻的电阻值R1；记录阻值和测试环境温度T1；
A. Use LCR to measure the resistance value R1 of the chip resistor according to the test conditions; record the resistance value and the test ambient temperature T1; B.将热风枪温度设置为50°，使用热风枪给电阻加热，测试此时的电阻值R2；
B. Set the temperature of the heat gun to 50°, use the heat gun to heat the resistor and test the resistance value R2 at this time; C.计算温度系数：
C. Calculate the temperature coefficient: T.C.R=(R2-R1)/[R1*(50-T1)]X106(ppm/°C) 3）判定标准：温度系数在规格书所示范围内；
(3) Judgment criteria: Temperature coefficient within the range shown in the specification; 4.3机械性能部分
4.3 Mechanical properties section 4.3.1抗弯曲强度：同1.6.7。
4.3.1Flexural strength: as in 1.6.7. 其它测试项目详见下表,环保、环境可靠性部分由供应商提供测试报告。
Other test items are detailed in the following table, environmental protection, environmental reliability part of the supplier to provide test reports. 测试项目
Test items | 测试条件(按规格书)
Test conditions (as per specification) | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 电阻值
resistance value | SPEC | | | | | | | | 温度系数
temperature coefficient | SPEC | | | | | | | 过电流测试
Overcurrent test | 额定功率
rating | SPEC | | | | | | | 外观
exterior condition | 丝印标识
silkscreen marking | SPEC | | | | | | | | 其它
other than | / | | | | | | | 尺寸
sizes | 全尺寸
full size | SPEC | | | | | | | 环保测试
Environmental testing | ROHS/REACH | / | 供应商提供测试报告。
Vendors provide test reports. | 机械性能
mechanical property | 引脚拉力
Pin Tension | SPEC | 适用于插件电阻
Suitable for plug-in resistors | | 引脚弯折
Pin Bending | SPEC | 适用于插件电阻
Suitable for plug-in resistors | | 弯曲测试
Bending test | SPEC | 适用于贴片电阻
For Chip Resistors | 焊接性能
Weldability | 耐焊性
solderability | | | | 可焊性
solderability | 锡炉235±5℃/3秒
Tin furnace 235±5℃/3 seconds | | 可靠性试验
Reliability test | 耐湿负荷
Humidity load | SPEC | 供应商提供测试报告。
Vendors provide test reports. | | 高温负荷
High temperature load | SPEC | 供应商提供测试报告。
Vendors provide test reports. | | 冷热冲击
thermal shock | SPEC | 供应商提供测试报告。
Vendors provide test reports. |
五、电感测试规范
V. Inductance Test Specification 1.测试目的
1. Purpose of the test 保证电感相关参数与规格书所示一致；
Ensure that inductor-related parameters are consistent with those shown in the specifications; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的电感；
Suitable for inductors used in companies to all products; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备：LCR测试仪，游标卡尺，直流电源，示波器，LCR,点温计，3M 600#胶纸
3.1 Test equipment: LCR tester, vernier calipers, DC power supply, oscilloscope, LCR, point thermometer, 3M 600 # adhesive paper 3.2测试环境
3.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1外观部分
4.1 Appearance 4.1.1尺寸测量
4.1.1 Dimensional measurements 1）测试方法：使用游标卡尺测量电感规格书所示的外形尺寸及脚间距；
(1) Test Method: Use vernier calipers to measure the external dimensions and foot spacing shown in the inductor specifications; 2）目测表面无污渍、丕锋，丝印要清晰，丝印内容符合规格要求。
2)Visually inspect the surface without stains, Pi front, silkscreen should be clear, silkscreen content in line with specifications. 3）判定标准：所测尺寸在规格书所示精度范围内；
(3) Judgment criteria: the measured dimensions are within the accuracy range shown in the specifications; 4.2电性能部分
4.2 Electrical properties section 4.2.1电感值测试
4.2.1 Inductance test 1）测试条件：频率：100kHz，电压：0.1V；
1) Test conditions: frequency: 100kHz, voltage: 0.1V; 2）测试方法
2) Test Methods A.按照测试条件设置LCR
A. Set the LCR according to the test conditions B.测量电感的电感值；
B. Measure the inductance of the inductor; 3）判定标准：电感值在规格书所示精度范围内；
(3) Judgment criteria: Inductance value within the accuracy range shown in the specification; 4.2.2 Q值测试
4.2.2 Q-testing 1）测试条件：见规格书所示测试条件；
(1) Test conditions: See test conditions shown in the specifications; 2）测试方法：
2) Test methods: A.按照测试条件设置LCR
A. Set the LCR according to the test conditions B.测量电感的电感值；
B. Measure the inductance of the inductor; 3）判定标准：Q值在规格书所示精度范围内；
(3) Judgment criteria: Q value within the accuracy range shown in the specification; 4.2.3直流阻抗测试（DCR）
4.2.3 DC impedance test (DCR) 1）测试方法
1) Test Methods A.LCR频率设置为120Hz，电压1V；
A. The LCR frequency is set to 120 Hz at 1V; B.测量电感的直流阻抗值；
B. Measure the DC impedance value of the inductor; 2）判定标准：测试值小于规格书所示最大直流阻抗；
(2) Judgment criteria: test value is less than the maximum DC impedance shown in the specification; 4.2.4饱和电流测试（叠加电流）
4.2.4 Saturation current test (superimposed current) 1）测试电路
1) Test Circuit
2）测试方法
2) Test Methods A.S1打开，使用直流电源对电容充电；
A.S1 is turned on and the capacitor is charged using a DC power supply; B.断开直流电源，闭合S1，电容对L和R1放电；
B. Disconnect the DC power supply and close S1, the capacitor discharges L and R1; C.通过示波器得到整个放电过程的R1电压变化图形，电压从0V开始线性上升，当电感电流饱和时，电压曲线变陡，纪录变陡时的电压，除以R1阻值即得饱和电流；
C. Through the oscilloscope to get the whole discharge process of R1 voltage change graph, the voltage from 0V starts to rise linearly, when the inductor current saturation, the voltage curve becomes steeper, the record becomes steeper when the voltage, divided by the value of the R1 resistance that is the saturation current; 3）判定标准：测试值大于规格书所示饱和电流；
(3) Determination criteria: test value is greater than the saturation current shown in the specification; 4.2.5有效电流（温升电流）
4.2.5 Effective current (temperature rise current) 1）测试电路
1) Test Circuit
2）测试方法
2) Test Methods A.确认规格书所示温升电流，使用直流电源给电感提供规格书所示温升电流；
A. Confirm the temperature rise current shown in the specification, and use a DC power supply to provide the temperature rise current shown in the specification to the inductor; B.静置5分钟后，使用点温计测量电感表面的温度；
B. After standing for 5 minutes, use a spot thermometer to measure the temperature of the inductor surface; 3）判定标准：测试得到的温度小于等于规格书所示温升；
(3) Determination criteria: The temperature obtained from the test is less than or equal to the temperature rise shown in the specification; 5.机械性能部分
5. Mechanical properties section 5.1端头剥离力测试（贴片叠层电感）：同1.6.6；
5.1 Terminal peeling force test (SMD stacked inductance): Same as 1.6.6; 5.2抗弯曲强度（贴片叠层电感）：1.6.7。
5.2 Flexural strength (SMD stacked inductors): 1.6.7. 详细测试项目见下表。
Detailed test items are shown in the table below. 功率电感：环保、环境可靠性试验由供应商提供测试报告。
Power inductors: environmental protection, environmental reliability test by the supplier to provide test reports. 测试项目
Test items | 测试条件(按规格书)
Test conditions (as per specification) | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 电感量
inductance | | | | | | | | | 直流电阻
DC resistance | | | | | | | | | 温升电流
Temperature rise current | 温升=40℃
Temperature rise = 40°C | | | | | | | | 饱和电流
saturation current | | | | | | | | 外观
exterior condition | 丝印标识
silkscreen marking | | | | | | | | | 其它(如表面污渍、丕锋、丝印不清晰等)
Others (e.g. surface stains, sharp edges, unclear silkscreen, etc.) | | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | | 供应商提供测试报告。
Vendors provide test reports. | 尺寸
sizes | 长 | | | | | | | | | 宽 | | | | | | | | | 高 | | | | | | | | | 耐焊性(回流/手工焊)
Solder resistance (reflow/hand soldering) | | | | | 可焊性
solderability | | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | | | 稳态湿热
steady state heat and humidity | | | 供应商提供测试报告。
Vendors provide test reports. | | 高温负荷
High temperature load | | | 供应商提供测试报告。
Vendors provide test reports. | | 振动试验
Vibration test | | | | | 跌落试验
Drop test | | | |
高频电感：电感量、环保、部分可靠性试验由供应商提供测试报告。
High frequency inductors: inductance, environmental protection, some reliability tests are provided by suppliers of test reports. 测试项目
Test items | 测试条件(按规格书)
Test conditions (as per specification) | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 电感量
inductance | 100MHz | | 测试频率达不到,供应商提供测试报告。
The test frequency is not reached,The supplier provides the test report. | | 直流电阻
DC resistance | | | | | 额定电流
rated current | | | | | Q值
Q-value | | | | 环保要求
environmental requirement | ROHS/REACH | | | | 尺寸
sizes | 长 | | | | | | | | | 宽 | | | | | | | | | 高 | | | | | | | | | 耐焊性(回流/手工焊)
Solder resistance (reflow/hand soldering) | | | | | 可焊性
solderability | | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | | | 稳态湿热
steady state heat and humidity | | | 供应商提供测试报告。
Vendors provide test reports. | | 高温负荷
High temperature load | 施加额定电流
Applied rated current | | 供应商提供测试报告。
Vendors provide test reports. | | 弯曲试验
Bending test | | | | | 端头剥离力测试
End Stripping Force Test | | | |
六、磁珠测试规范
VI. Magnetic bead test specification 1.测试目的
1. Purpose of the test 保证磁珠相关参数与规格书所示一致；
Ensure that the bead-related parameters are consistent with those shown in the specifications; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的磁珠；
Suitable for company to all products used on the magnetic beads; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备：LCR测试仪，游标卡尺，直流电源，点温计，3M 600#胶纸
3.1 Test equipment: LCR tester, vernier calipers, DC power supply, point thermometer, 3M 600# adhesive paper 3.2测试环境
3.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1外观部分
4.1 Appearance 4.1.1尺寸测量
4.1.1 Dimensional measurements 1）测试方法：使用游标卡尺测量磁珠规格书所示的外形尺寸；
(1) Test method: Use vernier calipers to measure the external dimensions shown in the bead specification; 2）判定标准：所测尺寸在规格书所示精度范围内；
(2) Judgment criteria: the measured dimensions are within the accuracy range shown in the specifications; 4.2电性能部分
4.2 Electrical properties section 4.2.1阻抗测试
4.2.1 Impedance test 1)测试条件:频率：100MHz。
1)Test condition:Frequency:100MHz. 2）测试方法
2) Test Methods A.按照测试条件设置LCR
A. Set the LCR according to the test conditions B.测量磁珠的阻抗值；
B. Measure the impedance value of the bead; 3）判定标准：阻抗值在规格书所示范围内；
(3) Judgment criteria: impedance value within the range shown in the specification; 4.2.2直流阻抗（DCR）
4.2.2 Direct current impedance (DCR) 1）测试方法
1) Test Methods A.LCR频率设置为120Hz，电压1V；
A. The LCR frequency is set to 120 Hz at 1V; B.测量磁珠的直流阻抗值；
B. Measure the DC impedance value of the bead; 2）判定标准：直流阻抗值在规格书所示范围内；
(2) Judgment criteria: DC impedance value within the range shown in the specification; 4.2.3额定电流
4.2.3 Rated current 1）测试电路
1) Test Circuit
2）测试方法
2) Test Methods A.确认规格书所示额定电流，使用直流电源给磁珠提供规格书所示额定电流；
A. Confirm the rated current shown in the specification and use a DC power supply to supply the beads with the rated current shown in the specification; B.静置5分钟后，使用点温计测量磁珠表面的温度；
B. After standing for 5 minutes, use a spot thermometer to measure the temperature of the surface of the beads; 3）判定标准：测试得到的温度小于等于规格书所示温升；
(3) Determination criteria: The temperature obtained from the test is less than or equal to the temperature rise shown in the specification; 4.3机械性能部分
4.3 Mechanical properties section 4.3.1端头剥离力测试：同1.6.6；
4.3.1 End stripping force test: Same as 1.6.6; 4.3.2抗弯曲强度：同1.6.7。
4.3.2 Bending strength: Same as 1.6.7. 详细测试项目见下表，阻抗值、环保、部分可靠性试验由供应商提供测试报告。
Detailed test items are listed in the table below,impedance value, environmental protection, and part of the reliability test will be provided by the supplier to provide test reports. 测试项目
Test items | 测试条件(按规格书)
Test conditions (as per specification) | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 额定阻抗值
Rated impedance value | 100MHz | 测试条件达不到,供应商提供测试报告。
Test conditions not met,Supplier to provide test report. | | 直流电阻
DC resistance | | | | 额定电流
rated current | 连续施加额定电流5分钟，测量表面温升
Measure the surface temperature rise by applying the rated current continuously for 5 minutes. | | 环保要求
environmental requirement | ROHS/REACH | | 供应商提供测试报告。
Vendor provides test reports. | 尺寸
sizes | 长 | | | | | | | | | 宽 | | | | | | | | | 高 | | | | | | | | | 耐焊性(回流/手工焊)
Solder resistance (reflow/hand soldering) | | | | | 可焊性
solderability | | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | | | 稳态湿热
steady state heat and humidity | | | 供应商提供测试报告。
Vendor provides test reports. | | 高温负荷
High temperature load | 施加额定电流
Applied rated current | | 供应商提供测试报告。
Vendor provides test reports. | | 弯曲试验
Bending test | | | | | 端头剥离力测试
End Stripping Force Test | | | |
七、TVS管测试规范
VII. TVS tube test specification 1.测试目的
1. Purpose of the test 保证TVS管相关参数与规格书所示一致；
Ensure that the parameters related to the TVS tube are consistent with those shown in the specification; 2.适用范围
2. Scope of application 适用0于公司到所有产品上使用的TVS管；
Suitable for all TVS tubes used in the company to all products; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备：静电放电设备，游标卡尺，PCBA。
3.1 Test equipment: electrostatic discharge equipment, vernier calipers, PCBA. 3.2测试环境
3.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1尺寸测量
4.1 Dimensional measurements 1）测试方法：使用游标卡尺测量TVS管规格书所示的外形尺寸；
(1) Test method: Use vernier calipers to measure the external dimensions shown in the specification of the TVS tube; 2）外观：丝印标识符合规格书要求。
2)Appearance: Silk-screened marking is in accordance with the specification. 3）判定标准：所测尺寸/丝印在规格书所示范围内；
3) Determination criteria: The measured size/silkscreen is within the range shown in the specification; 4.2接触放电测试
4.2 Contact Discharge Test 1）测试条件：测试电压：±4KV。
(1) Test conditions: test voltage: ±4KV. 2）测试方法
2) Test Methods A.按照静电测试设备的使用说明设置好测试电压计相关参数；
A. Set up the parameters related to the test voltmeter according to the instructions for use of the electrostatic test equipment; B.将待测试TVS管焊在产品PCBA上，然后给PCBA上电；
B. Solder the TVS tube to be tested on the product PCBA and then power up the PCBA; C.针对需保护的器件相关的孔、缝、接口进行接触放电测试；
C. Conduct contact discharge tests for holes, seams, and interfaces associated with devices to be protected; 3）判定标准：测试过程中PCBA正常工作或者死机后重启能恢复正常。
(3) Determination criteria: PCBA normal work during the test or restart after the crash can be restored to normal. 4.3空气放电测试
4.3 Air Discharge Test 1）测试条件：测试电压：按规格书要求。
(1) Test conditions: test voltage: according to the specifications. 2）测试方法：
2) Test methods: A.按照静电测试设备的使用说明设置好测试电压计相关参数；
A. Set up the parameters related to the test voltmeter according to the instructions for use of the electrostatic test equipment; B.将待测试TVS管焊在产品PCBA上，然后给PCBA上电；
B. Solder the TVS tube to be tested on the product PCBA and then power up the PCBA; C.针对需保护的器件相关的孔、缝、接口进行接触放电测试；
C. Conduct contact discharge tests for holes, seams, and interfaces associated with devices to be protected; 3）判定标准：测试过程中PCBA正常工作或者死机后重启能恢复正常。
(3) Determination criteria: PCBA normal work during the test or restart after the crash can be restored to normal. 5.详细测试项目见下表,部分项目需供应商提供测试报告。
5.Detailed test items are shown in the table belowSome items require the supplier to provide test reports. . 测试项目
Test items | 测试条件(按规格书)
Test conditions (as per specification) | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | Reverse Leakage Current 反向漏电流
Reverse Leakage Current Reverse Leakage Current | VR=3V | IR≤1uA | | | | | | | Clamping Voltage 钳位电压
Clamping Voltage | IPP= | | 供应商提供测试报告。
The supplier provides test reports. | | Peak Pulse Power ( tp=8/20μs ) 峰值功率
Peak Pulse Power ( tp=8/20μs ) Peak Power | IPP= | | 供应商提供测试报告。
The supplier provides test reports. | | Junction Capacitance结电容
Junction Capacitance | VR = 0V, f = 1MHz
VR=0V, f=1MHz | ≤3pF | | | | | | | 接触静电测试
Contact Static Test | | | | | | | | | 隔空静电测试
Airborne static test | | | | | | | | 外观
exterior condition | 丝印标识
silkscreen marking | | | | | | | | | 其它(如表面污渍、丕锋、丝印不清晰等)
Others (e.g. surface stains, sharp edges, unclear silkscreen, etc.) | | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | | 供应商提供测试报告。
The supplier provides test reports. | 封装
seal inside | 如：SOD-123(见规格书)
e.g. SOD-123 (see specifications) | | | | | | | | 工作温度范围
Operating Temperature Range | 见规格书
See specifications | | | | | | | | 尺寸
sizes | 长/宽/高/间距
Length/width/height/spacing | | | | | | | | | 耐焊性(回流/手工焊)
Solder resistance (reflow/hand soldering) | | | | | 可焊性
solderability | | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | | | 高温存储
High temperature storage | | | 供应商提供测试报告。
The supplier provides test reports. | | 低温存储
Low Temperature Storage | | | 供应商提供测试报告。
The supplier provides test reports. | | 温度冲击
temperature shock | | | 供应商提供测试报告。
The supplier provides test reports. |
八、压敏电阻测试规范
Eight, varistor test specification 1.测试目的
1. Purpose of the test 保证压敏电阻相关参数与规格书所示一致；
Ensure that the parameters related to the varistor are consistent with those shown in the specifications; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的压敏电阻；
Suitable for company to all products used on the varistor; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备：示波器、脉冲放电设备，游标卡尺，PCBA。
3.1 Test equipment:Oscilloscope, pulse discharge equipment, vernier calipers, PCBA. 3.2测试环境
3.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1尺寸测量
4.1 Dimensional measurements 1）测试方法：使用游标卡尺测量压敏电阻规格书所示的外形尺寸；
1) Test method: Use vernier calipers to measure the external dimensions shown in the specification of the varistor; 2）判定标准：所测尺寸在规格书所示精度范围内；
(2) Judgment criteria: the measured dimensions are within the accuracy range shown in the specifications; 4.2压敏电压测试
4.2Pressure Sensitive VoltageTest 1）测试条件：测试电流：规格书要求值。
(1) Test conditions: Test current: the value required by the specification. 2）测试方法
2) Test Methods 调节耐压绝缘测试仪使压敏电阻中電流 1mA 直流电流时，
Adjust the voltage withstand insulation tester so that when 1mA DC current is applied to the piezoresistor the voltage withstand insulation tester is adjusted so that 测量压敏电阻两电极间的电压降。
Measurement of the voltage drop across the two electrodes of a varistor. 3）判定标准：符合规格书参数要求。
3) Judgment criteria:Conforms to the parameters of the specification. 4.3最大抑制电压
4.3Maximum Suppression Voltage 1）测试条件：波形为8/20μs、IPP=规格书要求值
1) Test condition: Waveform is 8/20μs,IPP=specification required value 2）测试方法：浪涌测试仪设定冲击时间、电流为规格书要求时，测量压敏电阻两端的电压。
2) Test Methods:Surge tester to set the impact time, current for the specification of the requirements of the book, measure the voltage at both ends of the varistor. 3）判定标准：符合规格书参数要求。
3) Judgment criteria:Conforms to the parameters of the specification. 5.详细测试项目见下表,部分项目需要供应商提供测试报告。
5. Detailed test items are shown in the table below,Some of the items need to be provided by the supplier of the test report. 测试项目
Test items | 测试条件(按规格书)
Test conditions (as per specification) | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 压敏电压
pressure-sensitive voltage | 电流=
Current = | | | | | | | | 最大抑制电压
Maximum Suppression Voltage | 8/20μs；IPP= | | 供应商提供测试报告。
The supplier provides test reports. | | 最大峰值电流
Maximum peak current | 8/20μs; | | 供应商提供测试报告。
The supplier provides test reports. | | 电容量
electric capacity | 1KHz, | | | | | | | 插件物料机械性能
Mechanical properties of insert materials | 引脚拉力测试
Pin Pull Test | | | | | | | | 贴片物料机械性能
Mechanical Properties of Patch Materials | 弯曲测试
Bending test | | | | | | | | | 端头粘合强度测试
End bond strength test | | | | | | | | 外观
exterior condition | 丝印标识
silkscreen marking | | | | | | | | | 其它(如表面污渍、丕锋、丝印不清晰等)
Others (e.g. surface stains, sharp edges, unclear silkscreen, etc.) | | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | | 供应商提供测试报告。
The supplier provides test reports. | 封装
seal inside | 如：SOD-123(见规格书)
e.g. SOD-123 (see specifications) | | | | | | | | 工作温度范围
Operating Temperature Range | 见规格书
See specifications | | | | | | | | 尺寸
sizes | 长/宽/高/间距
Length/width/height/spacing | | | | | | | | | 耐焊性(回流/手工焊)
Solder resistance (reflow/hand soldering) | | | | | 可焊性
solderability | | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | 供应商提供测试报告。
The supplier provides test reports. | | 冷热温度冲击
thermal shock | | | 供应商提供测试报告。
The supplier provides test reports. | | 耐久性
durability | | | IEC 68-2-2 供应商提供测试报告。
IEC 68-2-2Test report from supplier.
温度：85℃±2℃、时间：xxxhrs。
Temperature: 85℃±2℃, Time: xxxhrs.
电压：最大持续工作电压（交流）
Voltage: Maximum continuous operating voltage (AC) |
九、二极管测试规范(整流二极管)
IX. Diode test specification (rectifierdiode) 1.测试目的
1. Purpose of the test 保证二极管相关参数与规格书所示一致；
Ensure that diode-related parameters are consistent with those shown in the specification; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的二极管；
Suitable for diodes used on company to all products; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备：游标卡尺，PCBA，直流电源，示波器，万用表。
3.1 Test equipment: vernier calipers, PCBA, DC power supply, oscilloscope, multimeter. 3.2测试环境
3.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1外观部分
4.1 Appearance 4.1.1尺寸测量
4.1.1 Dimensional measurements 1）测试方法：使用游标卡尺测量二极管规格书所示的外形尺寸；
(1) Test method: Use vernier calipers to measure the external dimensions shown in the diode specification; 2）判定标准：所测尺寸在规格书所示精度范围内；
(2) Judgment criteria: the measured dimensions are within the accuracy range shown in the specifications; 4.2电性能部分
4.2 Electrical properties section 4.2.1反向击穿电压V(BR)R（Reverse Breakdown Voltage） 1）测试电路
1) Test Circuit
2）测试工具：可调直流稳压电源，电流表或者万用表（uA）。
2) Test tools: adjustable DC regulated power supply, ammeter or multimeter (uA). 3）测试方法
3) Test Methods A.按照测试电路连接直流电源、电流表（万用表，万用表打到“uA”档）和二极管；
A. Connect the DC power supply, ammeter (multimeter, multimeter to "uA") and diode according to the test circuit; B.直流电源初始电压设置为“0”V，给直流电源上电，缓慢调整直流电源电压旋钮，直到电流表或者万用表显示电流值为10uA；
B. The initial voltage of DC power supply is set to "0" V. Power up the DC power supply and slowly adjust the DC power supply voltage knob until the ammeter or multimeter shows a current value of 10uA; C.记录直流电源的电压值VT(BR)R
C. Record the voltage value of the DC power supply VT(BR)R 4）判定标准：VT(BR)R≥V(BR)R
(4) Determination criteria: VT(BR)R≥V(BR)R 4.2.2反向结电容CT（Total Capacitance） 1）测试电路
1) Test Circuit
2）测试工具：LCR(测试频率达到1MHz)。
2) Test tool: LCR (test frequency up to 1MHz). 3）测试方法：
3) Test methods: A.按照测试电路连接LCR、二极管；
A. Connect the LCR and diode according to the test circuit; B.LCR电压设置为1V，频率1MHz，测试选项为CS；
B. The LCR voltage is set to 1V, the frequency is 1MHz, and the test option is CS; C.记录LCR所测得的电容值；
C. Record the capacitance value measured by the LCR; 4）判定标准：测试所得CT在规格书所示范围内。
4) Judgment Criteria: The test result CTis within the range shown in the specification. 4.2.3正向峰值浪涌电流
4.2.3 Forward peak surge current 1）测试方法
1) Test Methods A.使用浪涌发生器产生一个正弦半波，周期8.3ms；设置半波电压使电流；
A. Use a surge generator to produce a sinusoidal half-wave with a period of 8.3ms; set the half-wave voltage to make the current; B.通过二极管时的电流为峰值浪涌电流测试5次，每次间隔60s。
B. The current when passing through the diode is the peak inrush current tested 5 times at 60s intervals. 2）判定标准：二极管反向保持高阻状态。
(2) Determination criteria: diode reverse to maintain a high resistance state. 4.2.4反向漏电流
4.2.4 Reverse leakage current 1）测试电路
1) Test Circuit
2）测试方法
2) Test Methods A.设置绝缘耐压测试仪为直流输出，电压为二极管最大反向工作电压，报警电流为规格书所示漏电流值或者0.1uA（取最大值），测试时间设置为60s。
A. Set the insulation withstand voltage tester as DC output, the voltage is the maximum reverse working voltage of the diode, the alarm current is the leakage current value shown in the specification or 0.1uA (take the maximum value), and the test time is set to 60s. B.连接绝缘耐压测试仪和二极管，开始测试
B. Connect the insulation withstand voltage tester and diode, start testing C.测试完成后对二极管放电；
C. Discharge the diode when the test is complete; 3）判定标准：所测的反向漏电流值在规格书所示范围内；
(3) Judgment criteria: The measured reverse leakage current value is within the range shown in the specification; 4.2.5反向电压
4.2.5 Reverse voltage 1）测试电路
1) Test Circuit
2）测试方法
2) Test Methods 使用直流电源按照规格书所示反向电压值给二极管供电，保持12小时；
Use a DC power supply to power the diode at the reverse voltage value shown in the specification and keep it on for 12 hours; 3）判定标准：直流电源电流无变化。
(3) Determination criteria: no change in DC power supply current. 4.2.6反向恢复时间
4.2.6 Reverse recovery time 1）测试电路
1) Test Circuit
2）测试方法
2) Test Methods A.按照电路连接，调整电源使电路电流为二极管最大正向电流，放置5分钟；
A. Follow the circuit connections, adjust the power supply so that the circuit current is the maximum forward current of the diode, and leave it for 5 minutes; B.关闭电源，，截取示波器所示电压下降沿波形，使用示波器测量下降沿时间.
B. Turn off the power supply, intercept the waveform of the falling edge of the voltage shown on the oscilloscope, and use the oscilloscope to measure the time of the falling edge. 3）判定标准：下降沿时间小于等于规格书所示恢复时间；
(3) Judgment criteria: falling edge time is less than or equal to the recovery time shown in the specification; 5.详细测试项目见下表，环保、可靠性试验由供应商提供测试报告。
5. See the following table for detailed test items, environmental protection, reliability test by the supplier to provide test reports. 测试项目
Test items | 测试条件(按规格书)
Test conditions (as per specification) | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 反向击穿电压V(BR)R
Reverse breakdown voltage V(BR)R | | | | | | | | | 正向压降 (VF)
Forward Voltage Drop (VF) | | | | | | | | | | | | | | | | | | | | | | | | | | | 反向漏电流 IR
Reverse Leakage Current IR | | | | | | | | | 连续正向整流电流 IF
Continuous forward rectifier current IF | | | | | | | | 外观
exterior condition | 丝印标识
silkscreen marking | | | | | | | | | 其它(如表面污渍、丕锋、丝印不清晰等)
Others (e.g. surface stains, sharp edges, unclear silkscreen, etc.) | | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | 供应商提供测试报告
Provision of test reports by vendors | 封装
seal inside | 如：SOD-123(见规格书)
e.g. SOD-123 (see specifications) | | | | | | | | 尺寸
sizes | 长/宽/高/间距
Length/width/height/spacing | | | | | | | | | 耐焊性(回流/手工焊)
Solder resistance (reflow/hand soldering) | | | | | 可焊性
solderability | | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | | | 高温存储
High temperature storage | | | 供应商提供测试报告
Provision of test reports by vendors | | 低温存储
Low Temperature Storage | | | 供应商提供测试报告
Provision of test reports by vendors | | 温度冲击
temperature shock | | | 供应商提供测试报告
Provision of test reports by vendors |
十、三极管测试规范
X. Triode Test Specification 1.测试目的
1. Purpose of the test 保证三极管相关参数与规格书所示一致；
Ensure that the parameters related to the triode are consistent with those shown in the specification; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的三极管；
Suitable for company to all products used on the triode; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备：游标卡尺，PCBA，直流电源，万用表。
3.1 Test equipment: vernier calipers, PCBA, DC power supply, multimeter. 3.2测试环境
3.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1外观部分
4.1 Appearance 4.1.1尺寸测量
4.1.1 Dimensional measurements 1）测试方法：使用游标卡尺测量三极管规格书所示的外形尺寸；
(1) Test method: use vernier calipers to measure the external dimensions shown in the triode specification; 2）外观：丝印标识符号规格书要求
2)Appearance: Silk-screened identification number specification requirements 2）判定标准：所测尺寸/丝印内容在规格书所示范围内；
(2) Judgment criteria: The measured size/silkscreen content is within the range shown in the specification; 4.2电性能部分
4.2 Electrical properties section 4.2.1极性判断
4.2.1 Polarity judgment 1）测试方法
1) Test Methods A.基极判断：万用表置于RX1K档，用表笔去搭任意两脚，如阻值很大，将表笔对调，如果阻值也很大，则剩下的管脚是基极；
A. Base judgment: multimeter placed in the RX1K file, use the pen to take any two feet, such as resistance is very large, the pen will be adjusted, if the resistance is also very large, the remaining pin is the base; B.类型判断：用万用表红笔及基极，黑笔接任意一脚，如果电阻很大时PNP型，反之是NPN型；
B. Type judgment: use the multimeter red pen and base, black pen to any pin, if the resistance is very large when the PNP type, and vice versa is NPN type; C.集电极判断：用100K的电阻将规格书所示的集电极和基极相连，用万用表红笔搭在集电极，黑笔搭在发射极，如果测试的阻值很小，则为集电极；
C. Collector judgment: with a 100K resistor will be shown in the specifications of the collector and base connected to the red pen with a multimeter on the collector, the black pen on the emitter, if the resistance of the test is very small, it is the collector; 4.2.2最大集电极电流(ICM)
4.2.2 Maximum Collector Current (ICM) 1）测试电路
1) Test Circuit
2）测试方法
2) Test Methods A.变阻器P处于最大阻值，计算R1，R2，使三极管处于饱和状态，连接电路；
A. With varistor P at its maximum resistance, calculate R1, R2, saturate the transistor, and connect the circuit; B.缓慢减小P阻值，以增大电流，增大至规格书所示最大ICM,静置5分钟；
B. Slowly reduce the value of P resistance to increase the current to the maximum ICM shown in the specification, and let it stand for 5 minutes; C.掉电，用万用表判断三极管的好坏
C. power down and use a multimeter to determine the triode's goodness 3）判定标准：B-C-E之间通断正常。
(3) Determination criteria: B-C-E between the pass through normal. 4.2.3集-射极最大工作电压
4.2.3 Maximum collector-emitter operating voltage 1）测试电路
1) Test Circuit
2）测试方法
2) Test Methods 连接好电路，直流电源从0V开始增加到规格书所示BVCEO,静置5分钟；
Connect the circuit and increase the DC power supply from 0V to BVCEO as shown in the specification, and leave it for 5 minutes; 判定标准：直流电源无电流输出。
Judgment criteria: DC power supply has no current output. 详细测试项目见下表,环保、环境可靠性试验及部分参数电气性能测试条件达不到时
Detailed test items seethe following table, environmental protection,Environmental Reliability Tests and some parameters. Electrical performance test conditions can not be reached when 需要供应商提供测试报告。
需要应商提供测试报告。 料号
material number | | 型号
model number | | 封装
seal inside | | 测试项目
Test items | 测试条件(按规格书)
Test conditions (as per specification) | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | V(BR)CEO | | | 耐压超过30V,供应商提供测试报告。
The withstand voltage is more than 30V,supplier provide test report. | | V(BR)BEO | | | 耐压超过30V,供应商提供测试报告。
The withstand voltage is more than 30V,supplier provide test report. | | V(BR)CBO | | | 耐压超过30V,供应商提供测试报告。
The withstand voltage is more than 30V,supplier provide test report. | | ICBO | | | | | | | | | IEBO | | | | | | | | | hFE | | | | | | | | | | | | | | | | | | VBE | | | | | | | | | IC | 持续施加额定电流
Continuously applied rated current | | | | | | | | ICM | | | | | | | | 外观
exterior condition | 丝印标识
silkscreen marking | | | | | | | | | 其它(如表面污渍、丕锋、丝印不清晰等)
Others (e.g. surface stains, sharp edges, unclear silkscreen, etc.) | | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | | 供应商提供测试报告。
The supplier provides test reports. | 尺寸
sizes | 长/宽/高/间距
Length/width/height/spacing | | | | | | | | | 耐焊性(回流/手工焊)
Solder resistance (reflow/hand soldering) | | | | | 可焊性
solderability | | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | | | 高温存储
High temperature storage | | | 供应商提供测试报告。
The supplier provides test reports. | | 低温存储
Low Temperature Storage | | | 供应商提供测试报告。
The supplier provides test reports. | | 温度冲击
temperature shock | | | 供应商提供测试报告。
The supplier provides test reports. | | 温升（大于等于SOT-223封装,或电流2A以上需要测试）
Temperature rise (greater than or equal to the SOT-223 package, or current 2A or more need to test) | | | | | | | |
十一、场效应管(MOS)测试规范
XI, field effect tube (MOS) test specification 1.测试目的
1. Purpose of the test 保证场效应管相关参数与规格书所示一致；
WarrantyFIELD EFFECT TUBESRELATED PARAMETERS are consistent with those shown in the specifications; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的场效应管；
Applicable to all products used by the companyField EffectTubes; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备：游标卡尺，PCBA，直流电源，万用表。
3.1 Test equipment: vernier calipers, PCBA, DC power supply, multimeter. 3.2测试环境
3.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1外观部分
4.1 Appearance 4.1.1尺寸测量
4.1.1 Dimensional measurements 1）测试方法：使用游标卡尺测量场效应管规格书所示的外形尺寸；
1) Test method: use vernier calipers to measure the external dimensions as shown in the specification of the Field Effecttube; 2）外观：丝印标识符号规格书要求
2)Appearance: Silk-screened identification number specification requirements 2）判定标准：所测尺寸/丝印内容在规格书所示范围内；
(2) Judgment criteria: The measured size/silkscreen content is within the range shown in the specification; 5.详细测试项目见下表,环保、环境可靠性试验及部分参数电气性能测试条件达不到时
5. Detailed test items in the following table, environmental protection,environmental reliability tests and some parameters of the electrical performance test conditions can not be achieved 需要供应商提供测试报告。
需要应商提供测试报告。 测试项目
Test items | 测试条件(按规格书)
Test conditions (as per specification) | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | VDS | | | 耐压超过30V,供应商提供测试报告。
The withstand voltage is more than 30V,supplier provide test report. | | VGS | | | | | | | | | VGS(th) | | | | | | | | | IGSS | | | | | | | | | IDSS | | | | | | | | | RDS(ON) | | | | | | | | | | | | | | | | | | ID(ON) | | | | | | | | | gfs | | | | | | | | | VSD | | | | | | | | 外观
exterior condition | 丝印标识
silkscreen marking | | | | | | | | | 其它
other than | | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | | | 供应商提供测试报告。
The supplier provides test reports. | 尺寸
sizes | 长 | | | | | | | | | 耐焊性(回流/手工焊)
Solder resistance (reflow/hand soldering) | | | | | 可焊性
solderability | | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | | | 高温存储
High temperature storage | | | 供应商提供测试报告。
The supplier provides test reports. | | 低温存储
Low Temperature Storage | | | 供应商提供测试报告。
The supplier provides test reports. | | 温度冲击
temperature shock | | | 供应商提供测试报告。
The supplier provides test reports. |
十二、LED测试规范
tentwo, LED test specification 1.测试目的
1. Purpose of the test 保证LED相关参数与规格书所示一致；
WarrantyLEDRelated parameters are consistent with those shown in the specifications; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的LED；
Applicable to all products used by the companyLEDs; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备
3.1 Test equipment 游标卡尺，照度计，直流电源，万用表。
Vernier calipers, illuminance meter, DC power supply, multimeter. 3.2测试环境
3.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1外观部分
4.1 Appearance 4.1.1尺寸测量
4.1.1 Dimensional measurements 1）测试方法
1) Test Methods 使用游标卡尺测量LED规格书所示的外形尺寸；
Use vernier calipers to measureLEDexterior dimensions as shown in the specifications; 2）判定标准
2) Judgment Criteria 所测尺寸在规格书所示精度范围内；
The measured dimensions are within the accuracy range shown in the specification; 4.2电性能部分
4.2 Electrical properties section 4.2.1照度测试
4.2.1 Illumination test 1）测试方法
1) Test Methods 按照规格书所示条件给LED供电，使用照度计测试LED照度；
Power the LEDs according to the conditions shown in the specification and test the LED illumination using an illuminance meter; 2）判定标准
2) Judgment Criteria 所测照度值在规格书所示范围内；
The measured illuminance values are within the range shown in the specification; 4.2.2正向电压测试
4.2.2 Forward voltage test 1）测试电路
1) Test Circuit
2）测试方法
2) Test Methods 直流电源电压从0V开始增加，到电源所示输出电流为规格书所示电流，用万用表测量R的电压，电源所示电压减去万用表电压为LED正向电压。
The DC supply voltage increases from 0V to the output current shown in the power supply is the current shown in the specification, and the voltage of R is measured with a multimeter, and the voltage shown in the power supply minus the multimeter voltage is the LED forward voltage. 3）判定标准
3) Judgment Criteria 测量所得电压不超过规格书所示正向电压附近
Measured voltage does not exceed the forward voltage shown in the specifications near the 4.2.3发光角度
4.2.3Luminous angle 1）测试方法
1) Test Methods 按照规格书所示给LED通电，将白纸放在LED前方20mm处，记录白纸上的光斑直径。
Energize the LED as shown in the specification, place white paper 20mm in front of the LED and record the spot diameter on the white paper.
Tan(θ/2)=(d/2)/20 根据公式计算得到角度θ
The angle θ is obtained from Eq. 2）判定标准
2) Judgment Criteria 计算所得的角度规格书所示角度附近
Calculated angle near the angle shown in the specification 3）判定标准
3)Criteria for determination 前后所测的照度相同;
The illuminance measured before and after is the same. 注：详细测试项目见下表，如下红色字体部分需要供应商提供测试报告。
Note: Detailed test items are listed in the table below,and The following part of the red font requires the supplier to provide a test report. uid="3">. 测试项目
Test items | 测试条件(按规格书)
Test conditions (as per specification) | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 主波长
dominant wavelength | IF = 20mA | | 供应商提供测试报告。
Vendors provide test reports. | | 亮度
luminance | IF = 20mA | | 供应商提供测试报告。
Vendors provide test reports. | | 反向击穿电压
Reverse breakdown voltage | IR=5uA | | | | | | | | 反向漏电流
Reverse leakage current | VR=5V | | | | | | | | 正向压降
Forward pressure drop | IF = 20mA | | | | | | | | 消耗功率
power consumption | IF = 25mA(额定电流)
IF = 25mA (rated current) | | | | | | | | 发光角度
angle of illumination | | | 供应商提供测试报告。
Vendors provide test reports. | 外观
exterior condition | 丝印标识
silkscreen marking | | | | | | | | | 其它(如表面污渍、丕锋、丝印不清晰等)
Others (e.g. surface stains, sharp edges, unclear silkscreen, etc.) | | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | | 供应商提供测试报告。
Vendors provide test reports. | 尺寸
sizes | 长/宽/高
Length/Width/Height | | | | | | | | | 耐焊性(回流/手工焊)
Solder resistance (reflow/hand soldering) | | | | | 可焊性
solderability | | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | | | 温度循环试验
Temperature cycling test | | | 供应商提供测试报告。
Vendors provide test reports. |
十三、晶振测试规范（无源）
TenThree, Crystal Test Specification (Passive) 1.测试目的
1. Purpose of the test 保证晶振相关参数与规格书所示一致；
Warranty Crystal oscillator Related parameters are consistent with those shown in the specifications; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的晶振；
Applicable to all company productscrystal oscillators; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备
3.1 Test equipment 游标卡尺，PCBA，示波器，温度箱，绝缘电阻测试仪
Vernier Calipers, PCBA, Oscilloscope, Temperature Chamber, Insulation Resistance Tester 3.2测试环境
3.2 Test environment 温度：20±15℃ 湿度：65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1外观部分
4.1 Appearance 4.1.1尺寸测量
4.1.1 Dimensional measurements 1）测试方法
1) Test Methods 使用游标卡尺测量晶振规格书所示的外形尺寸；
Use vernier calipers to measure the external dimensions shown in the crystal specification; 2）判定标准
2) Judgment Criteria 所测尺寸在规格书所示精度范围内；
The measured dimensions are within the accuracy range shown in the specification; 4.2电性能部分
4.2 Electrical properties section 4.2.1频率测试
4.2.1 Frequency testing 1）测试方法
1) Test Methods 使用晶体测试仪，负载电容设定为额定值，测试晶体的频率应在规格范围内。
Using a crystal tester, the load capacitance is set to the rated value and the frequency of the test crystal should be within specification. 2）判定标准
2) Judgment Criteria 所测的频率在规格书所示精度范围内；
The measured frequency is within the accuracy range shown in the specification; 4.3详细测试项目见下表，环保、环境可靠性试验由供应商提供测试报告。
4.3 Detailed test items are listed in the following table,Environmental protection and environmental reliability tests are provided by the supplier with test reports. 测试项目
Test items | 测试条件(按规格书)
Test conditions (as per specification) | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 标准频率
standard frequency | 负载电容=12pF
Load capacitance = 12pF | ±10ppm | | | | | | | 温度频偏
temperature frequency offset | 负载电容=12pF 0~105℃
Load capacitance = 12pF 0~105°C | ±15ppm | | | | | | | 等效电阻
equivalent resistance | 按规格书
According to the specification | | | | | | | | 静电容
electrostatic capacitance | 按规格书
According to the specification | | | | | | | | 绝缘电阻
electrical insulation resistance | 按规格书
According to the specification | | | | | | | 外观
exterior condition | 丝印标识
silkscreen marking | | | | | | | | | 其它(如表面污渍、丕锋、丝印不清晰等)
Others (e.g. surface stains, sharp edges, unclear silkscreen, etc.) | | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | | 供应商提供测试报告。
The supplier provides test reports. | 封装
seal inside | 如：SOD-123(见规格书)
e.g. SOD-123 (see specifications) | | | | | | | | 尺寸
sizes | 长/宽/高/间距
Length/width/height/spacing | | | | | | | | | 耐焊性(回流/手工焊)
Solder resistance (reflow/hand soldering) | | | | | 可焊性
solderability | | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | | | 高温存储
High temperature storage | | | 供应商提供测试报告。
The supplier provides test reports. | | 低温存储
Low Temperature Storage | | | 供应商提供测试报告。
The supplier provides test reports. | | 温度冲击
temperature shock | | | 供应商提供测试报告。
The supplier provides test reports. | | 密封性试验
Sealing test | | | |
十四、变压器测试规范
tenfour, transformer test specification 1.测试目的
1. Purpose of the test 保证变压器相关参数与规格书所示一致；
Ensure that the relevant parameters of the transformer are as shown in the specification; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的变压器；
Suitable for transformers used on company to all products; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备
3.1 Test equipment 游标卡尺，LCR测试仪
Vernier calipers, LCR tester 3.2测试环境
3.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1外观部分
4.1 Appearance 4.1.1尺寸测量
4.1.1 Dimensional measurements 1）测试方法
1) Test Methods 使用游标卡尺测量变压器规格书所示的外形尺寸；
Use vernier calipers to measure the outside dimensions shown in the transformer specifications; 2）判定标准
2) Judgment Criteria 所测尺寸在规格书所示精度范围内；
The measured dimensions are within the accuracy range shown in the specification; 4.1.2丝印检查
4.1.2 Screen printing inspection 1）测试方法
1) Test Methods 记录样品丝印，与规格书所描述做对比；
Record the sample silkscreen and compare it to what is described in the specification; 2）判定标准
2) Judgment Criteria 样品丝印与规格书描述一致；
Sample silkscreen matches the description in the specification; 4.2电性能部分
4.2 Electrical properties section 4.2.1初级电感（OCL）
4.2.1 Primary Inductors (OCL) 1）测试条件
1) Test conditions 频率：100KHz，电压0.2V
Frequency: 100KHz, Voltage 0.2V 2）器件电路（例）
2) Device circuit (example)
3）测试方法
3) Test Methods A.按照测试条件设置LCR的测试频率和电压，LCR测试项目为LP-RP；
A. Set the test frequency and voltage of LCR according to the test conditions, and the LCR test item is LP-RP; B.使用LCR测量变压器1-3脚，5-7脚之间的电感值LP；
B. Measure the inductance LP between transformer pins 1-3, 5-7 using LCR; 4）判定标准
4) Judgment Criteria 记录电感值LP，所测电感值LP大于规格书所示最小感值；
Record the inductance value LP, and the measured inductance value LP is greater than the minimum inductance value shown in the specification; 4.2.2漏感(LL)
4.2.2 Leakage Sensing (LL) 1）测试条件
1) Test conditions 频率：100KHz，电压0.2V
Frequency: 100KHz, Voltage 0.2V 2）器件电路
2) Device Circuit
3）测试方法
3) Test Methods A.将次级线圈14-16、10-12短路；
A. Short circuit secondary coils 14-16, 10-12; B.按照测试条件设置LCR的测试频率和电压，LCR测试项目为LP-RP；
B. Set the test frequency and voltage of LCR according to the test conditions, and the LCR test item is LP-RP; C.使用LCR测量变压器1-3脚，5-7脚之间的电感值LP；
C. Measure the inductance LP between transformer pins 1-3, 5-7 using an LCR; 4）判定标准
4) Judgment Criteria 记录电感值LP，所测电感值LS小于规格书所示最大漏感值；
Record the inductance value LP, the measured inductance value LS is less than the maximum leakage inductance value shown in the specification; 4.2.3直流阻抗测试（DCR）
4.2.3 DC impedance test (DCR) 1）测试条件
1) Test conditions 频率：50Hz，电压0.2V
Frequency: 50Hz, voltage 0.2V 2）测试方法
2) Test Methods A.按照测试条件设置LCR的测试频率和电压，LCR测试项目为LP-RP；
A. Set the test frequency and voltage of LCR according to the test conditions, and the LCR test item is LP-RP; B.使用LCR测量变压器1-3脚，5-7脚之间的阻抗值RP；
B. Use an LCR to measure the impedance value RP between transformer pins 1-3, 5-7; 3）判定标准
3) Judgment Criteria 记录阻抗值RP，所测阻抗值RP小于规格书所示最大DCR；
Record the impedance value RP. The measured impedance value RP is less than the maximum DCR shown in the specification; 4.2.4杂散电容（Cw/w）
4.2.4 Stray capacitance (Cw/w) 1）测试条件
1) Test conditions 频率：100kHz，电压0.1V
Frequency: 100kHz, Voltage 0.1V 2）测试方法
2) Test Methods
A.按照测试条件设置LCR的测试频率和电压，LCR测试项目为CS-RS；
A. Set the test frequency and voltage of LCR according to the test conditions, and the LCR test item is CS-RS; B.使用LCR测量变压器1-16脚，5-12脚之间的容值CS；
B. Use an LCR to measure the capacitance CS between transformer pins 1-16, 5-12; 3）判定标准
3) Judgment Criteria 34 pF Max.@100KHz,100mV 4.2.5 HI-POT 1）测试条件
1) Test conditions 1500 VAC/1mA Max/60S 2）测试方法
2) Test Methods
A.按照测试条件设置绝缘耐压测试仪的电压和漏电流、测试时间按；
A. Set the voltage and leakage current of the insulation withstand voltage tester in accordance with the test conditions, and the test time by; B.按图连接并测试
B. Connect and test as shown 3）判定标准
3) Judgment Criteria 无报警
no alarm 4.2.6匝数比(Turn Ratio)/相位
4.2.6 Turn Ratio(Turn Ratio)/Phase 1）测试设备
1) Test equipment 信号发生器，示波器
Signal Generator, Oscilloscope 2）测试方法
2) Test Methods
A.按图连接设备，信号发生器产生正弦波（100KHz,0.1Vpp）；
A. Connect the equipment according to the diagram, and the signal generator produces a sine wave (100KHz,0.1Vpp); B.计算示波器两通道所市正弦波最大值的比值；
B. Calculate the ratio of the maximum value of the sine wave marketed by the two channels of the oscilloscope; C.测量两正弦波最大值之间的时间差值T；
C. Measure the time difference T between the two sine wave maxima; D.计算T/正弦波周期
D. Calculate T/sine wave period 3)判定标准
3) Determination Criteria 匝数比值在规格书所示比值±5%以内；
The turns ratio is within ±5% of the ratio shown in the specifications; 5.详细测试项目见下表，部分电气参数、环保、环境可靠性试验由供应商提供测试报告。
5. Detailed test items are listed in the table below,Part of the electrical parameters, environmental protection, environmental reliability testing by the supplier to provide test reports. 测试项目
Test items | 测试条件(按规格书)
Test conditions (as per specification) | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | Inductance(电感量)
Inductance | | | | | | | | | L.K(漏感):
L.K (leakage inductance). | | | | | | | | | Insertion Loss(插入损耗)
Insertion Loss | | | 供应商提供测试报告。
The supplier provides test reports. | | Return Loss(回波损耗)
Return Loss | | | 供应商提供测试报告。
The supplier provides test reports. | | | | | | | | | | | | Cross Talk (串扰)
Cross Talk | | | 供应商提供测试报告。
The supplier provides test reports. | | Turns Ratio(匝比)
Turns Ratio | | | | | HiPot Test(耐压)
HiPot Test (withstand pressure) | | | | | | | | 外观
exterior condition | 丝印标识
silkscreen marking | | | | | | | | | 其它(如表面污渍、丕锋、丝印不清晰等)
Others (e.g. surface stains, sharp edges, unclear silkscreen, etc.) | | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | | 供应商提供测试报告。
The supplier provides test reports. | 尺寸
sizes | 长 | | | | | | | | | 宽 | | | | | | | | | 高 | | | | | | | | | 间距
spacing | | | | | | | | | 耐焊性(回流/波峰/手工焊)
Solder resistance (reflow/wave/hand soldering) | | | | | 可焊性
solderability | | | | | 稳态湿热
steady state heat and humidity | | | 供应商提供测试报告。
The supplier provides test reports. | | 振动试验
Vibration test | | | 供应商提供测试报告。
The supplier provides test reports. | | 跌落试验
Drop test | | | |
十五、直流电源连接器（DC Jack）
tenfive, DC power connectors (DC Jack) 1.测试目的
1. Purpose of the test 保证DC Jack相关参数与规格书所示一致；
Ensure that DC Jack related parameters are as shown in the specification; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的DC Jack；
Suitable for DC Jacks used by companies on all products; 3.相关标准
3. Relevant standards EIAJ RC-5320A外接低压直流插座和插头规范（日本电子机械工业会规格）
EIAJ RC-5320A External Low Voltage DC Receptacle and PlugSpecification (Electro-Mechanical Industries Association of Japan (EIAJ) specification) 4.分级
4. Grading 电压等级
voltage level | 电压范围（DC）
Voltage range (DC) | 1 | V≤3.15 | 2 | 3.15＜V≤6.3 | 3 | 6.3＜V≤10.5 | 4 | 10.5＜V≤13.5 | 5 | 13.5＜V≤18.0 |
5.测试设备和测试环境
5. Test equipment and test environment 5.1测试设备
5.1 Test equipment 游标卡尺，耐压漏电流测试仪，绝缘电阻测试仪，LCR，插拔力计，直流电源，示波器
Vernier calipers, voltage leakage testers, insulation resistance testers, LCR, insertion and extraction force meters, DC power supplies, oscilloscopes 5.2测试环境
5.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 6.测试内容
6. Test content 6.1外观部分
6.1 Appearance 6.1.1外观检验
6.1.1 Visual inspection 1）测试方法
1) Test Methods 目检；
Visual inspection; 2）判定标准
2) Judgment Criteria 无划伤，破损，沾污，形变，色差。
No scratches, tears, stains, deformation, color difference. 6.1.2尺寸测量
6.1.2 Dimensional measurements 1）测试方法
1) Test Methods 使用游标卡尺测量DC Jack规格书所示的外形尺寸；
Use vernier calipers to measure the outside dimensions shown in the DC Jack specification; 2）判定标准
2) Judgment Criteria 所测尺寸在规格书所示精度范围内；
The measured dimensions are within the accuracy range shown in the specification; 6.2电性能测试
6.2 Electrical Performance Test 6.2.1绝缘耐压测试
6.2.1 Insulation withstand voltage test 1）测试方法：
1) Test Methods: 方法1（EIAJ RC-5320A）：
Method 1 (EIAJ RC-5320A): A.将绝缘耐压测试仪设置为AC500V；测试时间为1分钟
A. Set the insulation withstand voltage tester to AC500V; test time is 1 minute B.漏电流为20mA，时间为60秒；
B. Leakage current is 20mA for 60 seconds; C.将DC Jack正负脚连接到绝缘耐压测试仪两个测试夹，开始测试；
C. Connect the positive and negative legs of the DC Jack to the two test clips of the insulation withstand voltage tester to start the test; 方法2：
Method 2: A.将耐压漏电流测试仪设置为DC1000V；测试时间为1分钟
A. Set the voltage withstand leakage current tester to DC1000V; test time is 1 minute B.漏电流为20mA，时间为60秒；
B. Leakage current is 20mA for 60 seconds; C.将DC Jack正负脚连接到耐压漏电流测试仪两个测试夹，开始测试；
C. Connect the positive and negative legs of the DC Jack to the two test clips of the Withstanding Voltage Leakage Current Tester to start the test; 2）判定标准
2) Judgment Criteria 测试过程中无击穿，飞弧现象;
No breakdown, flying arc phenomenon during the test. 6.2.2绝缘电阻测试
6.2.2 Insulation resistance test 1）测试方法
1) Test Methods A.设置绝缘电阻测试仪为500V
A. Set the insulation resistance tester to 500V B.漏电流为20mA，时间为60秒；
B. Leakage current is 20mA for 60 seconds; C.使用绝缘电阻测试仪连接DC Jack正负脚，按TEST键，记录仪器所示阻抗值；
C. Use an insulation resistance tester to connect the positive and negative pins of the DC Jack, press the TEST key, and record the impedance value shown on the instrument; 2）判定标准
2) Judgment Criteria 所测的阻抗值大于等于100MΩ；
The measured impedance value is greater than or equal to 100 MΩ; 6.2.3接触阻抗测试
6.2.3 Contact impedance test 1）测试电路
1) Test Circuit
2）测试方法
2) Test Methods A.按照电路图接好测试材料，直流电源设置为1.35V；
A. Connect the test material according to the circuit diagram with the DC power supply set to 1.35V; B.启动电源记录直流电源所示输出电流If，示波器所示电压Vf；
B. Start the power supply to record the output current If shown on the DC power supply and the voltage Vf shown on the oscilloscope; C.将电路与电源相接的正负接线交换接到电源正负极；
C. Swap the positive and negative wiring connecting the circuit to the power supply to the positive and negative terminals of the power supply; D.启动电源记录直流电源所示输出电流Ir，示波器所示电压Vr；
D. Start the power supply to record the output current Ir shown by the DC power supply and the voltage Vr shown by the oscilloscope; E.接触阻抗计算方法
E. Contact impedance calculation method R=（Vf-Vr）/(If+Ir)
R=(Vf-Vr)/(If+Ir) 3）判定标准
3) Judgment Criteria 所测的阻抗值小于30mΩ；
The measured impedance value is less than 30mΩ; 6.3机械性能测试
6.3 Mechanical property tests 6.3.1插拔力测试
6.3.1 Insertion and extraction force test 1）测试方法
1) Test Methods 使用插拔力计测试插拔力；
Test the insertion and extraction force using an insertion and extraction force meter; 2）判定标准
2) Judgment Criteria 插入力：5-20N
Insertion force: 5-20N 拔出力：4-15N
Pull-out force: 4-15N 6.3.2振动测试
6.3.2 Vibration testing 1）测试条件：
1) Test conditions: A.3个互相垂直的轴线（包块插头插座配合轴线）；
A. 3 mutually perpendicular axes (block plug socket mating axes); B.振动频率：从10Hz变化到55Hz
B. Vibration frequency: varying from 10Hz to 55Hz C.振幅：0.75mm
C. Amplitude: 0.75mm 2）测试方法:
2) Test Methods. A.将测试样品放在振动台上，固定好；
A. Place the test specimen on the shaker and secure it; B.按照测试条件设置振动台；
B. Set up the shaker according to the test conditions; C.沿3个互相垂直的轴线方向进行测试，每个方向测试2小时，2小时内频率来回变化24次；
C. Tests were conducted along 3 mutually perpendicular axial directions for 2 hours in each direction, with the frequency changing back and forth 24 times during the 2-hour period; D.振动完成后，重新按照6.5、6.6进行测试；
D. When vibration is complete, retest in accordance with 6.5 and 6.6; 3）判定标准
3) Judgment Criteria 同6.5、6.6项。
Same as 6.5, 6.6. 6.4可靠性部分
6.4 Reliability component 6.4.1反复插拔测试
6.4.1 Repeated plugging and unplugging test 1）测试条件：
1) Test conditions: 10-30次/分钟
10-30 beats/minute 2）测试方法：
2) Test methods: A.将测试样品固定在插拔力机上，按照插拔力机说明书进行设置，开始测试；
A. Fix the test specimen on the insertion/extraction force machine, set it according to the insertion/extraction force machine manual and start the test; B.每连续插拔1000次，变更插座和插头的结合位置，总共插拔5000次；
B. Change the combination position of the socket and plug every 1000 consecutive insertions and 5000 insertions in total; C.插拔完成后，重新按照6.5、6.6进行测试；
C. After plugging and unplugging is complete, retest in accordance with 6.5 and 6.6; 3）判定标准
3) Judgment Criteria 同6.5、6.6项
Same as 6.5, 6.6 6.4.2结合程度测试
6.4.2 Degree of integration test 1）测试方法
1) Test Methods A.将测试座焊在PCBA上，上电；
A. Solder the test holder to the PCBA and power up; B.将插头插入插座中，45°方向绕插口轴线360°旋转5圈；
B. Insert the plug into the socket and rotate it 360° around the socket axis at 45° for 5 turns; 2）判定标准
2) Judgment Criteria 不掉电；
No power drop; 6.5温度试验
6.5 Temperature test 1）测试方法
1) Test Methods A.将产品放入85±2℃温度经过164小时试验；
A. Put the product into 85±2℃ temperature after 164 hours test; B.测试完成后，按照6.3、6.4、6.5、6.6测试；
B. After the test is completed, test in accordance with 6.3, 6.4, 6.5, 6.6; 2）判定标准
2) Judgment Criteria 同6.3、6.4、6.5、6.6。
Same as 6.3, 6.4, 6.5, 6.6. 6.6盐雾试验
6.6 Salt spray test 1）测试方法
1) Test Methods A.按照盐雾试验箱说明书及GB2423规定配置和运行盐雾箱：
A. Configure and operate the salt spray tester in accordance with the salt spray tester manual and GB2423: B.在15-35°温度下喷雾2h，然后连续雾化8h；
B. Spray at 15-35° for 2h, then continuously atomize for 8h; C.8h后收集盐雾溶液，收集完成后将样品放在温度40°，湿度93%的条件下存贮22h；
The salt spray solution was collected after C.8h, and after the collection was completed the samples were stored at 40° temperature and 93% humidity for 22h; D.重复A，B步奏2次；
D. Repeat steps A, B 2 times; E.试验完成后，用蒸馏水清洗试验样品，并清洁；在55°条件下干燥1h，在常温静置2h，然后进行外观检验。
E. After completion of the test, wash the test samples with distilled water and clean; dry them at 55° for 1h and leave them at room temperature for 2h, then carry out appearance inspection. 2）判定标准
2) Judgment Criteria 外观实验前后无变化。
No change in appearance before and after the experiment. 7.详细测试项目见下表，环保、环境可靠性试验由供应商提供测试报告。
7. Detailed test items are listed in the table below,Environmental protection, environmental reliability test by the supplier to provide test reports. 测试项目
Test items | 规格要求
specification | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 接触电阻
contact resistance | | | | | | | | 耐压
pressure resistance | | | | | | | | 绝缘阻抗
Insulation impedance | | | | | | | 机械性能
mechanical property | 插入力
insertion force | | | | | | | | 拔出力
pull-out force | | | | | | | 材质及工艺
Materials and Processes | 颜色
color | | | | | | | | 塑胶材质
Plastic material | | | | | | | | 金属材质
metal material | | | | | | | | 镀层材质及厚度
Plating material and thickness | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | 供应商提供测试报告。
Vendor provides test reports. | 尺寸
sizes | 长 | | | | | | | | 宽 | | | | | | | | 高 | | | | | | | | 间距
spacing | | | | | | | | 其它关键尺寸
Other key dimensions | | | | | | | 可靠性能
reliability performance | 插拔耐久
Plug and play durability | | 供应商提供测试报告。
Vendor provides test reports. | | 耐焊性(回流/波峰/手工焊)
Solder resistance (reflow/wave/hand soldering) | | | | 可焊性
solderability | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | | | 高温存储
High temperature storage | | 供应商提供测试报告。
Vendor provides test reports. | | 低温存储
Low Temperature Storage | | 供应商提供测试报告。
Vendor provides test reports. | | 温度冲击
temperature shock | | 供应商提供测试报告。
Vendors provide test reports. | | 阻燃测试(针对塑胶部分)
Flame retardant test (for plastic parts) | 符合UL94V-0标准
UL94V-0 compliant | | | 盐雾试验
Salt spray test | | 供应商提供测试报告。
Vendors provide test reports. |
十六、RJ45插座测试规范
tensix, RJ45 socket test specification 1.测试目的
1. Purpose of the test 保证RJ45插座相关参数与规格书所示一致；
Ensure that the parameters related to the RJ45 socket are consistent with those shown in the specification; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的RJ45插座；
Suitable for RJ45 sockets used by companies to all products; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备
3.1 Test equipment 游标卡尺，绝缘耐压测试仪，绝缘电阻测试仪，LCR，万用表,插拔力计
Vernier Calipers, Insulation Voltage Tester, Insulation Resistance Tester, LCR,MultimetersInsertion and Extraction Force Gauge 3.2测试环境
3.2 Test environment 温度：20±15℃ 湿度：65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1外观部分
4.1 Appearance 4.1.1尺寸测量
4.1.1 Dimensional measurements 1）测试方法
1) Test Methods 使用游标卡尺测量RJ45规格书所示的外形尺寸；
Use vernier calipers to measureRJ45exterior dimensions as shown in the specification; 2）判定标准
2) Judgment Criteria 所测尺寸在规格书所示精度范围内；
The measured dimensions are within the accuracy range shown in the specification; 4.2电性能部分
4.2 Electrical properties section 4.2.1绝缘耐压测试
4.2.1 Insulation withstand voltage test 1）测试条件
1) Test conditions A.壳体和引脚间测试电压为：AC1500V
A. Test voltage between case and pin is: AC1500V B.引脚之间的测试电压为：AC1000V
B. Test voltage between pins: AC1000V 2）测试方法：
2) Test methods: A.将绝缘耐压测试仪按测试类别设置好；测试时间为1分钟
A. Set the insulation withstand voltage tester according to the test category; test time is 1 minute B.将待测试两个引脚连接到绝缘耐压测试仪两个测试夹，开始测试；
B. Connect the two pins to be tested to the two test clips of the insulation withstand voltage tester and start testing; 3）判定标准
3) Judgment Criteria 测试过程中无击穿，飞弧现象;
No breakdown, flying arc phenomenon during the test. 4.2.2绝缘电阻测试
4.2.2 Insulation resistance test 1）测试方法
1) Test Methods A.设置绝缘电阻测试仪为500V
A. Set the insulation resistance tester to 500V B.使用绝缘电阻测试仪连接RJ45座相邻引脚，按TEST键，记录仪器所示阻抗值；
B. Use the insulation resistance tester to connect the adjacent pins of the RJ45 block, press the TEST key, and record the impedance value shown on the instrument; 2）判定标准
2) Judgment Criteria 所测的阻抗值大于等于100MΩ；
The measured impedance value is greater than or equal to 100 MΩ; 4.2.3接触阻抗测试
4.2.3 Contact impedance test 1）测试条件
1) Test conditions 电流小于100mA
Current less than 100mA 2）测试方法
2) Test Methods A.将RJ45座与jack连接在一起，使用LCR测试连接后的阻抗R；
A. Connect the RJ45 holder to the jack and use the LCR to test the impedance R after connection; B.单独分别测量RJ45座和jack的阻抗RP,RJ；
B. Measure the impedance RP,RJ of RJ45 holder and jack separately; C.R-RP-RJ为所得接触阻抗；
C.R-RP-RJ is the resulting contact impedance; 3）判定标准
3) Judgment Criteria 所测的阻抗值小于30mΩ；
The measured impedance value is less than 30mΩ; 4.3机械性能部分
4.3 Mechanical properties section 4.3.1插拔力测试
4.3.1 Insertion and extraction force test 1）测试方法
1) Test Methods 使用插拔力计测试插拔力；
Test the insertion and extraction force using an insertion and extraction force meter; 2）判定标准
2) Judgment Criteria 插入力：
Insertion force: 强行拔出力：
Forced extraction force: 5.详细测试项目见下表，环保、环境可靠性试验由供应商提供测试报告。
5.Detailed test items are listed in the table below,Environmental protection, environmental reliability test by the supplier to provide test reports. uid="3">. 测试项目
Test items | 规格要求
specification | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 接触电阻
contact resistance | | | | | | | | 耐压
pressure resistance | | | | | | | | 绝缘阻抗
Insulation impedance | | | | | | | 机械性能
mechanical property | 插入力
insertion force | | | | | | | | 拔出力
pull-out force | | | | | | | 材质及工艺
Materials and Processes | 颜色
color | | | | | | | | 塑胶材质
Plastic material | | | | | | | | 金属材质
metal material | | | | | | | | 镀层材质及厚度
Plating material and thickness | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | 供应商提供测试报告。
Vendors provide test reports. | 尺寸
sizes | 长 | | | | | | | | 宽 | | | | | | | | 高 | | | | | | | | 间距
spacing | | | | | | | | 其它关键尺寸
Other key dimensions | | | | | | | 可靠性能
reliability performance | 插拔耐久
Plug and play durability | | 供应商提供测试报告。
Vendors provide test reports. | | 耐焊性(回流/波峰/手工焊)
Solder resistance (reflow/wave/hand soldering) | | | | 可焊性
solderability | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | | | 高温存储
High temperature storage | | 供应商提供测试报告。
Vendors provide test reports. | | 低温存储
Low Temperature Storage | | 供应商提供测试报告。
Vendors provide test reports. | | 温度冲击
temperature shock | | 供应商提供测试报告。
Vendors provide test reports. | | 阻燃测试(针对塑胶部分)
Flame retardant test (for plastic parts) | 符合UL94V-0标准
UL94V-0 compliant | 供应商提供测试报告。
Vendors provide test reports. | | 盐雾试验
Salt spray test | | 供应商提供测试报告。
Vendors provide test reports. |
十七、USB插座测试规范
tenseven, USB socket test specification 1.测试目的
1. Purpose of the test 保证USB插座相关参数与规格书所示一致；
Ensure that the parameters related to the USB socket are consistent with those shown in the specification; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的USB插座；
Suitable for USB sockets used by companies to all products; 3.相关标准
3. Relevant standards USB2.0协会标准规范；
USB 2.0 Association Standard Specification; 4.测试设备和测试环境
4. Test equipment and test environment 4.1测试设备
4.1 Test equipment 游标卡尺，绝缘耐压测试仪，绝缘电阻测试仪，LCR，插拔力计
Vernier calipers, insulation withstand voltage tester, insulation resistance tester, LCR, insertion and extraction force meter 4.2测试环境
4.2 Test environment 温度：20±15℃ 湿度：65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 5.测试内容
5. Test content 5.1外观部分
5.1 Appearance 5.1.1尺寸测量
5.1.1 Dimensional measurements 1）测试方法
1) Test Methods 使用游标卡尺测量变压器规格书所示的外形尺寸；
Use vernier calipers to measure the outside dimensions shown in the transformer specifications; 2）判定标准
2) Judgment Criteria 所测尺寸在规格书所示精度范围内；
The measured dimensions are within the accuracy range shown in the specification; 5.2电性能部分
5.2 Electrical properties section 5.2.1绝缘耐压测试
5.2.1 Insulation withstand voltage test 1）测试条件
1) Test conditions A.壳体和引脚间测试电压为：AC1500V
A. Test voltage between case and pin is: AC1500V B.引脚之间的测试电压为：AC1000V
B. Test voltage between pins: AC1000V 2）测试方法：
2) Test methods: A.将绝缘耐压测试仪按测试类别设置好；测试时间为1分钟；
A. Set up the insulation withstand voltage tester according to the test category; the test time is 1 minute; B.将待测试两个引脚连接到绝缘耐压测试仪两个测试夹，开始测试；
B. Connect the two pins to be tested to the two test clips of the insulation withstand voltage tester and start testing; 3）判定标准
3) Judgment Criteria 测试过程中无击穿，飞弧现象;
No breakdown, flying arc phenomenon during the test. 5.2.2绝缘电阻测试
5.2.2 Insulation resistance test 1）测试方法
1) Test Methods A.设置绝缘电阻测试仪为500V；
A. Set the insulation resistance tester to 500V; B.使用绝缘电阻测试仪连接USB插座相邻引脚，按TEST键，记录仪器所示阻抗值；
B. Use the insulation resistance tester to connect the adjacent pins of the USB socket, press the TEST key and record the impedance value shown on the instrument; 2）判定标准
2) Judgment Criteria 所测的阻抗值大于等于100MΩ；
The measured impedance value is greater than or equal to 100 MΩ; 5.2.3导通阻抗测试
5.2.3 On-state impedance test 1）测试方法
1) Test Methods A.设置LCR频率120Hz，电压1V；
A. Set the LCR frequency 120Hz and voltage 1V; B.连接USB触点和焊接脚；
B. Connect the USB contacts and solder pins; C.记录LCR测试数据。
C. Record LCR test data. 2）判定标准
2) Judgment Criteria 所测的阻抗值小于30mΩ；
The measured impedance value is less than 30mΩ; 5.3机械性能部分
5.3 Mechanical properties section 5.3.1插拔力测试
5.3.1 Insertion and extraction force test 1）测试方法
1) Test Methods 使用插拔力计测试插拔力；
Test the insertion and extraction force using an insertion and extraction force meter; 2）判定标准
2) Judgment Criteria 插入力：<35N；
Insertion force: <35N; 拔出力：>10N；
Pull-out force: >10N; 5.3.2结合程度测试
5.3.2 Degree of integration test 1）测试方法
1) Test Methods A.将测试座焊在PCBA上，上电测试USB；
A. Solder the test holder to the PCBA and power up to test the USB; B.将插头插入插座中，45°方向绕插口轴线360°旋转5圈；
B. Insert the plug into the socket and rotate it 360° around the socket axis at 45° for 5 turns; 2）判定标准
2) Judgment Criteria 数据传输不中断；
Data transmission is not interrupted; 5.3.3镀层测试
5.3.3 Plating test 1）测试方法
1) Test Methods 使用膜厚测试仪，测试USB接触点的镀层厚度；
Using a film thickness tester, test the coating thickness of USB contact points; 2）判定标准
2) Judgment Criteria (Min)0.05μm Au+(Min)0.75μm Ni-Pd；
(Min)0.05 μm Au + (Min)0.75 μm Ni-Pd; 详细测试项目见下表,环保、环境可靠性试验由供应商提供测试报告。
Detailed test items see the following table environmental protection, environmental reliability test by the supplier to provide test reports. 测试项目
Test items | 规格要求
specification | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 接触电阻
contact resistance | | | | | | | | 耐压
pressure resistance | | | | | | | | 绝缘阻抗
Insulation impedance | | | | | | | 机械性能
mechanical property | 插入力
insertion force | | | | | | | | 拔出力
pull-out force | | | | | | | 材质及工艺
Materials and Processes | 颜色
color | | | | | | | | 塑胶材质
Plastic material | | | | | | | | 金属材质
metal material | | | | | | | | 镀层材质及厚度
Plating material and thickness | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | 供应商提供测试报告。
Vendors provide test reports. | 尺寸
sizes | 长 | | | | | | | | 宽 | | | | | | | | 高 | | | | | | | | 间距
spacing | | | | | | | | 其它关键尺寸
Other key dimensions | | | | | | | 可靠性能
reliability performance | 插拔耐久
Plug and play durability | | 供应商提供测试报告。
Vendors provide test reports. | | 耐焊性(回流/波峰/手工焊)
Solder resistance (reflow/wave/hand soldering) | | | | 可焊性
solderability | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | | | 高温存储
High temperature storage | | 供应商提供测试报告。
Vendors provide test reports. | | 低温存储
Low Temperature Storage | | 供应商提供测试报告。
Vendors provide test reports. | | 温度冲击
temperature shock | | 供应商提供测试报告。
Vendors provide test reports. | | 阻燃测试(针对塑胶部分)
Flame retardant test (for plastic parts) | 符合UL94V-0标准
UL94V-0 compliant | 供应商提供测试报告。
Vendors provide test reports. | | 盐雾试验
Salt spray test | | 供应商提供测试报告。
Vendors provide test reports. |
十八、复位开关测试规范
teneight, reset switch test specification 1.测试目的
1. Purpose of the test 保证复位开关相关参数与规格书所示一致；
Ensure that the parameters related to the reset switch are consistent with those shown in the specification; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的复位开关；
Suitable for reset switches used on all products from company to company; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备
3.1 Test equipment 游标卡尺，绝缘耐压测试仪，LCR，插拔力计
Vernier calipers, insulation withstand voltage tester, LCR, insertion and extraction force meter 3.2测试环境
3.2 Test environment 温度：20±15℃ 湿度：65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1外观部分
4.1 Appearance 4.1.1尺寸测量
4.1.1 Dimensional measurements 1）测试方法
1) Test Methods 使用游标卡尺测量复位开关规格书所示的外形尺寸；
Use vernier calipers to measure the outside dimensions shown in the reset switch specifications; 2）判定标准
2) Judgment Criteria 所测尺寸在规格书所示精度范围内；
The measured dimensions are within the accuracy range shown in the specification; 4.2机械性能
4.2 Mechanical properties 4.2.1按键力测试
4.2.1 Key Force Test 1）测试方法
1) Test Methods 使用插拔力计测试按键力
Test key force with a plug-in force meter 2）判定标准
2) Judgment Criteria A.按键直径d<15mm，按键力<20N，旋转式力矩<0.3Nm;
A. Key diameter d<15mm, key force<20N, rotary torque<0.3Nm; B.按键直径15mm<d<25mm，按键力<30N，旋转式力矩<0.5Nm;
B. Key diameter 15mm<d<25mm, key force<30N, rotary torque<0.5Nm; C.按键直径25mm<d，按键力<50N，旋转式力矩<0.6Nm;
C. Key diameter 25mm<d, key force<50N, rotary type torque<0.6Nm; 4.3电性能部分
4.3 Electrical properties section 4.3.1导通阻抗
4.3.1 On-state impedance 1）测试方法
1) Test Methods 使用LCR测试开关两端直流阻抗，不同电流方向各测试一次；
Use the LCR to test the DC impedance at both ends of the switch, once for each of the different current directions; 2）判定标准
2) Judgment Criteria 测试的均值<30mΩ；
The mean value of the test <30mΩ; 4.3.2绝缘电阻测试
4.3.2 Insulation resistance test 1）测试方法
1) Test Methods A.设置绝缘电阻测试仪为500V
A. Set the insulation resistance tester to 500V B.漏电流为20mA，时间为60秒；
B. Leakage current is 20mA for 60 seconds; C.使用绝缘电阻测试仪连接DC Jack正负脚，按TEST键，记录仪器所示阻抗值；
C. Use an insulation resistance tester to connect the positive and negative pins of the DC Jack, press the TEST key, and record the impedance value shown on the instrument; 2）判定标准
2) Judgment Criteria 所测的阻抗值大于等于100MΩ；
The measured impedance value is greater than or equal to 100 MΩ; 4.3.3绝缘耐压测试
4.3.3 Insulation withstand voltage test 1）测试方法
1) Test Methods A.将绝缘耐压测试仪<0.5mA@250VAC设置好测试电压；测试时间为1分钟；
A. Set the insulation withstand voltage tester <0.5mA@250VACSet up the test voltage; the test time is 1 minute; B.开关开路，将待测试两个引脚连接到绝缘耐压测试仪两个测试夹，开始测试；
B. Switch open circuit, connect the two pins to be tested to the two test clips of the insulation withstand voltage tester to start the test; 2）判定标准
2) Judgment Criteria 测试过程中无击穿，飞弧现象;
No breakdown, flying arc phenomenon during the test. 4.4可靠性部分
4.4 Reliability component 4.4.1寿命评估
4.4.1 Lifetime assessment 按以下标准核对供应商提供的寿命测试报告；
Check the life test report provided by the supplier against the following criteria; 每小时操作次数
Number of operations per hour | 寿命（最小操作次数万次）
Lifespan (minimum number of operations 10,000) | 1 | 1 | 3 | 3 | 12 | 10 | 30 | 30 |
详细测试项目见下表，环保、可靠性试验由供应商提供测试报告。
Detailed test items are listed in the table below,Environmental protection and reliability tests are provided by the supplier with test reports. 测试项目
Test items | 规格要求
specification | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 额定电压
rated voltage | | | | | | | | 额定电流
rated current | | | | | | | | 耐压
pressure resistance | | | | | | | | 绝缘阻抗
Insulation impedance | | | | | | | 机械性能
mechanical property | 按键力度
Key strength | | | | | | | | 按键行程
Key travel | | | | | | | 材质及工艺
Materials and Processes | 颜色
color | | | | | | | | 塑胶材质
Plastic material | | | | | | | | 金属材质
metal material | | | | | | | | 镀层材质及厚度
Plating material and thickness | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | 供应商提供测试报告。
Vendors provide test reports. | 尺寸
sizes | 长 | | | | | | | | 宽 | | | | | | | | 高 | | | | | | | | 间距
spacing | | | | | | | | 其它关键尺寸
Other key dimensions | | | | | | | 可靠性能
reliability performance | 按键寿命
Key Life | | 供应商提供测试报告。
Vendors provide test reports. | | 耐焊性(回流/波峰/手工焊)
Solder resistance (reflow/wave/hand soldering) | | | | 可焊性
solderability | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | | | 高温存储
High temperature storage | | 供应商提供测试报告。
Vendors provide test reports. | | 低温存储
Low Temperature Storage | | 供应商提供测试报告。
Vendors provide test reports. | | 温度冲击
temperature shock | | 供应商提供测试报告。
Vendors provide test reports. | | 阻燃测试(针对塑胶部分)
Flame retardant test (for plastic parts) | 符合UL94V-0标准
UL94V-0 compliant | 供应商提供测试报告。
Vendors provide test reports. | | 盐雾试验
Salt spray test | | 供应商提供测试报告。
Vendors provide test reports. |
十九、塑胶件测试规范
tennine, the plastic parts test specification 1.测试目的
1. Purpose of the test 保证塑胶件相关参数与产品需求一致；
Ensure that the parameters related to plastic parts are consistent with the product requirements; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的塑胶件；
Suitable for company to all products used on the plastic parts; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备
3.1 Test equipment 游标卡尺，2H铅笔，F铅笔，插拔力计，3M 600#胶纸，百格刀，砝码，温湿度箱
Vernier calipers, 2H pencils, F pencils, insertion and extraction force gauge, 3M 600# adhesive paper, Baguette cutter, weights, temperature and humidity box 3.2测试环境
3.2 Test environment 温度：20±15℃ 湿度：65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1尺寸测量
4.1 Dimensional measurements 1）测试方法
1) Test Methods 使用游标卡尺测量塑胶件图纸所示的外形尺寸；
Use vernier calipers to measure the external dimensions shown on the drawing of the plastic part; 2）判定标准
2) Judgment Criteria 所测尺寸在图纸所示精度范围内；
The measured dimensions are within the range of accuracy shown on the drawing; 4.2硬度测试
4.2 Hardness test 1）测试方法
1) Test Methods A.非喷漆塑胶件
A. Unpainted plastic parts 使用F铅笔在塑胶件5个不同位置划5mm长的痕迹，滑动时用力1kg，铅笔与塑胶面成45°；在用橡皮将痕迹搽干净；
Use an F pencil to make 5mm long marks at 5 different locations on the plastic part, sliding with a force of 1kg, with the pencil at 45° to the plastic surface; use an eraser to wipe the marks clean; B.喷漆塑胶件
B. Painted plastic parts 使用2H铅笔在塑胶件5个不同位置划5mm长的痕迹，滑动时用力1kg，铅笔与塑胶面成45°；在用橡皮将痕迹搽干净；
Use a 2H pencil to make 5mm long marks at 5 different locations on the plastic part, slide with 1kg force and 45° between the pencil and the plastic surface; use an eraser to wipe the marks clean; 2）判定标准
2) Judgment Criteria 表面无划伤；
No scratches on the surface; 4.3附着力测试（喷漆）
4.3 Adhesion test (spray paint) 1）测试方法
1) Test Methods A.用百格刀在喷漆部分划出10X10个1X1mm的小格，面积不大的喷漆处需要覆盖所有喷漆处；
A. Use a hundred grid knife in the spray paint part of the 10X10 1X1mm small grid, the area is not large spray paint need to cover all the spray paint; B.用3M 600#胶纸牢牢粘住测试部分，并用橡皮用力反复擦拭；
B. Firmly adhere the test portion with 3M 600# adhesive paper and wipe with an eraser vigorously and repeatedly; C.用手抓住胶带，以90°方向迅速撕下胶纸，重复B,C一次；
C. Grasp the tape with your hand and quickly tear off the adhesive paper in a 90° direction, repeat B,C once; 2）判定标准
2) Judgment Criteria 无掉漆；
No paint loss; 4.4耐醇测试（喷漆塑胶件）
4.4 Alcohol resistance test (painted plastic parts) 1）测试方法
1) Test Methods 用3块无尘布分别泡在无水酒精，汽油，水中，然后反复擦拭塑胶件20个来回，然后按照附着力测试规范进行测试；
With 3 pieces of dustless cloth were soaked in anhydrous alcohol, gasoline, water, and then repeatedly wipe the plastic parts 20 back and forth, and then in accordance with the adhesion test specifications for testing; 2）判定标准
2) Judgment Criteria 无褪色，掉漆；
No fading, paint loss; 4.5塑胶外壳抗弯曲强度(ABS)
4.5 Flexural strength of plastic casing (ABS) 1）测试方法
1) Test Methods A.将塑胶外壳切成127X12.7X6.4mm形状的实验条；
A. Cut the plastic shell into 127X12.7X6.4mm shaped lab strips; B.将实验条放在间距100mm的支架上
B. Place the experimental strips on stands spaced 100 mm apart C.使用插拔力计，压头直径10mm，垂直给实验条加压，至实验条加压点位移距离为厚度的1.5倍；
C. Use insertion and extraction force gauge, indenter diameter 10mm, vertical pressure to the experimental strip, to the experimental strip pressure point displacement distance of 1.5 times the thickness; D.记录此时的压力值；
D. Record the pressure value at this point; E.若实验条提前断裂，则记录断裂时的加压点位移和压力值；
E. If the experimental strip breaks prematurely, record the displacement and pressure values at the point of pressurization at the time of breakage; F.计算出弯曲强度：
F. Calculate the bending strength: σ=（3pL）/(2bh2)
σ = (3pL)/(2bh2) σ:弯曲强度,MP；
σ: bending strength, MP; p：压力值,N；
p: Pressure value, N; L：支架间距100mm,mm；
L: Bracket spacing 100mm,mm; b：实验条宽度12.7mm，mm；
b: Width of experimental strip 12.7 mm, mm; h：实验条厚度6.4mm，mm。
h: Experimental strip thickness 6.4 mm, mm. 2）判定标准
2) Judgment Criteria ABS，MN
ABS, MN 095-15-25-15 | ABS，MN
ABS, MN 095-15-16-15 | ABS，MN
ABS, MN 095-30-16-20 | ABS，MN
ABS, MN 095-30-16-15 | ≥62 | ≥62 | ≥75 | ≥62 |
4.6热形变测试
4.6 Thermal deformation test 1）测试方法
1) Test Methods A.按照18.4.5放置实验条；
A. Place the lab strip in accordance with 18.4.5; B.在实验条中心正上方放置砝码；
B. Place a weight directly above the center of the lab strip; C.砝码重量：
C. Weights weight: W=（2σbh2）/（3L）
W = (2σbh2)/(3L) W：砝码重量
W: Weight σ:弯曲强度,MP；
σ: bending strength, MP; L：支架间距100mm,mm；
L: Bracket spacing 100mm,mm; b：实验条宽度12.7mm，mm；
b: Width of experimental strip 12.7 mm, mm; h：实验条厚度6.4mm，mm。
h: Experimental strip thickness 6.4 mm, mm. D.将整个实验装置放入温度箱，升温到公司产品要求的最高存贮温度，在最高温度中放置12小时；
D. Place the entire experimental setup in a temperature chamber, warm it up to the maximum storage temperature required for the company's products, and leave it at the maximum temperature for 12 hours; E.12小时后取出实验条，观察弯曲程度；
E. Remove the experimental strips after 12 hours and observe the degree of bending; 2）判定标准
2) Judgment Criteria 实验条无弯曲。
No bending of experimental strips. 4.7 阻燃测试
4.7 Flame retardant test 1）测试方法
1) Test Methods 5.1 面板说明
5.1 Panel Description
A 温度显示：显示机器内实际温度
A Temperature display: shows the actual temperature inside the machine B 计数器：实验时，根据实际启动次数进行计数
B Counter: counts according to the actual number of starts during the experiment 系统名称
System name 质量管理体系
Quality Management System 主题
thematic 阻燃测试机操作指导书
Flame Retardant Tester Operation Instruction 文件编号: TW-QW-048
File Ref: TW-QW-048 页码 3 of 4 版本 A0
Page 3 of 4 Version A0 ※※ 深圳市双翼科技有限公司机密文件，未经允许不得翻印※※
※※ Shenzhen TwinWing Technology Co., Ltd. confidential documents, without permission may not be reprinted※※ C 计数清零
C Count Zero D 施焰时间：0-999.9S，可调
D Flame application time: 0-999.9S, adjustable E 施焰暂停：施焰暂停按钮
E Flame Pause: Flame Pause Button F 余焰时间：0-999.9S，自动记录
F Residual flame time: 0-999.9S, automatic recording G 余焰暂停：余焰时间计时暂停按钮，手动暂停
G Afterburner Pause: Afterburner time timer pause button, manual pause H 余灼时间：0-999.9S，自动记录
H Afterburning time: 0-999.9S, automatic recording I 余灼暂停：余灼时间计时暂停按钮，手动暂停
I Cautery Pause: Cautery time pause button, manual pause J 向前：喷火器移动架向前移动按钮
J Forward: Button to move the flamethrower mobile rack forward K 向后：喷火器移动架向后移动按钮
K Backward: Flamethrower moving frame backward button L 照明：机器内的照明灯开关
L Lighting: Light switch inside the machine M 抽风：机器内抽风开关
M Ventilation: Ventilation switch in the machine N 试验启动：喷火器启动按钮
N Test activation: flamethrower activation button O 试验停止：试验结束后，停止开关
O Test stop: stop the switch at the end of the test P 电源开关
P Power switch Q U型压力计：测试机器内液化气含量
Q U-pressure gauge: Tests the level of liquefied gas in the machine R 气流调节：调控喷火器的火焰大小，设定好后，请勿随意调动
R Air Flow Adjustment: Regulate the flame size of the flamethrower, after setting, please don't move it freely. S 空气调节：U型压力计的开关
S Air conditioning: U-gauge on/off switch T 机器安全门
T Machine safety door 2）判定标准
2) Judgment Criteria
单批试验物料点火2次
Ignition of a single batch of test material 2 times 每次施焰时间=10S
Flame time per application = 10S 单次余焰时间+余灼时间<30S
Single afterburning time + afterburning time <30S 不能有燃烧物掉下
No flammable material can fall. 二十、五金件测试规范
Twenty, Hardware Test Specification 1.测试目的
1. Purpose of the test 保证五金件相关参数与产品需求一致；
Ensure that hardware related parameters are consistent with product requirements; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的五金件；
Suitable for company to all products used on the hardware; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备
3.1 Test equipment 游标卡尺，盐雾箱
Vernier calipers, salt spray chambers 3.2测试环境
3.2 Test environment 温度：20±15℃ 湿度：65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1尺寸测量
4.1 Dimensional measurements 1）测试方法
1) Test Methods 使用游标卡尺测量五金件图纸所示的外形尺寸；
Use vernier calipers to measure the outside dimensions shown on the hardware drawing; 2）判定标准
2) Judgment Criteria 所测尺寸在图纸所示精度范围内；
The measured dimensions are within the range of accuracy shown on the drawing; 4.2交变盐雾试验
4.2 Alternating salt spray test 1）测试方法
1) Test Methods A.按照盐雾试验箱说明书及GB2423规定配置和运行盐雾箱：
A. Configure and operate the salt spray tester in accordance with the salt spray tester manual and GB2423: B.在15-35°温度下喷雾2h，然后连续雾化8h；
B. Spray at 15-35° for 2h, then continuously atomize for 8h; C.8h后收集盐雾溶液，收集完成后将样品放在温度40°，湿度93%的条件下存贮22h；
The salt spray solution was collected after C.8h, and after the collection was completed the samples were stored at 40° temperature and 93% humidity for 22h; D.重复A，B步奏2次；
D. Repeat steps A, B 2 times; E.试验完成后，用蒸馏水清洗试验样品，并清洁；在55°条件下干燥1h，在常温静置2h，然后进行外观检验。
E. After completion of the test, wash the test samples with distilled water and clean; dry them at 55° for 1h and leave them at room temperature for 2h, then carry out appearance inspection. 2）判定标准
2) Judgment Criteria 外观实验前后无变化。
No change in appearance before and after the experiment. 二十一、胶袋检验规范
TwentyOne, plastic bag test specification 1.测试目的
1. Purpose of the test 保证胶袋相关参数与产品需求一致；
Ensure that the parameters related to plastic bags are consistent with the product requirements; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的胶袋；
Suitable for company to all products on the use of adhesive bags; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备
3.1 Test equipment 游标卡尺，螺旋测微计，3M 600#胶纸，表面阻抗测试仪
Vernier calipers, spiral micrometer, 3M 600# adhesive paper, surface impedance tester 3.2测试环境
3.2 Test environment 温度：20±15℃ 湿度：65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1尺寸测量
4.1 Dimensional measurements 1）测试方法
1) Test Methods A.使用游标卡尺测量胶袋的外形尺寸（长，宽）；
A. Use vernier calipers to measure the external dimensions (length, width) of the plastic bag; B.使用螺旋测微计测量胶袋的厚度；
B. Use a spiral micrometer to measure the thickness of the bag; 2）判定标准
2) Judgment Criteria 所测尺寸在图纸所示精度范围内；
The measured dimensions are within the range of accuracy shown on the drawing; 4.2印刷附着力
4.2 Printing adhesion 1）测试方法
1) Test Methods A.将3M 600#胶纸紧贴在胶袋表面，使用橡皮在3M 600#胶纸上反复擦拭；
A. Place the 3M 600# adhesive paper firmly on the surface of the bag and use an eraser to rub repeatedly on the 3M 600# adhesive paper; B.用手抓住胶带，以45°方向缓慢的撕下胶纸；
B. Grasp the tape with your hand and slowly peel off the adhesive paper in a 45° direction; C.检查胶袋测试区域的印刷图案；
C. Check the printed pattern in the test area of the plastic bag; 2）判定标准
2) Judgment Criteria 胶袋印刷图案无破损。
The printed pattern of the plastic bag is not damaged. 4.3防静电测试（防静电袋）
4.3 Anti-static testing (anti-static bags) 1）测试方法
1) Test Methods 使用表面阻抗测试仪测试胶袋内表面和外表面的表面阻抗；
The surface impedance of the inner and outer surfaces of a plastic bag is tested using a surface impedance tester; 2）判定标准
2) Judgment Criteria 内表面阻抗：105Ω≤R＜1012Ω
Inner surface impedance: 105Ω≤R＜1012Ω 外表面阻抗：R＜1012Ω
Outer surface impedance: R＜1012Ω 二十二、标贴测试规范
TwentyTwo, labeling test specification 1.测试目的
1. Purpose of the test 保证标贴相关参数与产品需求一致；
Ensure that labeling related parameters are consistent with product requirements; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的标贴；
Suitable for company to all products used on the labeling; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备
3.1 Test equipment 游标卡尺，螺旋测微计，普通透明胶纸，温湿度箱
Vernier calipers, spiral micrometer, ordinary transparent adhesive paper, temperature and humidity box 3.2测试环境
3.2 Test environment 温度：20±15℃ 湿度：65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1尺寸测量
4.1 Dimensional measurements 1）测试方法
1) Test Methods A.使用游标卡尺测量标贴的外形尺寸（长，宽）；
A. Use vernier calipers to measure the external dimensions (length, width) of the decal; B.使用螺旋测微计测量标贴的厚度；
B. Use a spiral micrometer to measure the thickness of the label; 2）判定标准
2) Judgment Criteria 所测尺寸在图纸所示精度范围内；
The measured dimensions are within the range of accuracy shown on the drawing; 4.2耐热性测试
4.2 Heat resistance test 1）测试方法
1) Test Methods 将标贴贴在产品外壳上，放置于50°温度箱中，放置4小时后取出；
Apply the label to the product casing and place in a 50° temperature chamber for 4 hours before removing; 2）判定标准
2) Judgment Criteria 无起翘，脱落，褶皱，褪色
No warping, peeling, creasing, color fading 4.3耐湿测试
4.3 Moisture resistance test 1）测试方法
1) Test Methods 将标贴贴在产品外壳上，放置于温度25°，湿度95%的温度箱中，放置4小时后取出；
Apply the label to the product casing and place it in a temperature chamber with a temperature of 25° and a humidity of 95% for 4 hours and then remove it; 2）判定标准
2) Judgment Criteria 无起翘，脱落，褶皱，褪色
No warping, peeling, creasing, color fading 4.4粘性测试
4.4 Adhesion test 1）测试方法
1) Test Methods A.将标贴贴在产品外壳上，使用普通透明胶纸贴在标贴上，透明胶纸必须完全覆盖标贴；
A. Stick the label on the product casing, use ordinary transparent adhesive paper to stick on the label, the transparent adhesive paper must cover the label completely; B.以90°缓慢撕下透明胶纸，反复3次；
B. Tear off the transparent adhesive paper slowly at 90° and repeat 3 times; 2）判定标准
2) Judgment Criteria 无脱落，褶皱，损坏；
No peeling, creasing, or damage; 4.5耐醇测试
4.5 Alcohol Resistance Test 1）测试方法
1) Test Methods 使用无尘布分别沾水、酒精、汽油，在标贴表面反复擦拭20次，观察标贴表面；
Use a dust-free cloth dipped in water, alcohol, gasoline, respectively, on the surface of the labeling repeatedly wiped 20 times to observe the surface of the labeling; 2）判定标准
2) Judgment Criteria 无起翘，褶皱，褪色，掉色；
No warping, creasing, fading or color loss; 二十三、外包装箱测试规范（瓦楞纸箱）
TwentyThree, Test Specification for Outer Packaging Boxes (Corrugated Boxes) 1.测试目的
1. Purpose of the test 保证外包装箱相关参数与产品需求一致；
Ensure that the parameters related to the outer box are consistent with the product requirements; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的外包装箱；
Suitable for company to all products on the use of the outer packaging box; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备
3.1 Test equipment 游标卡尺，卷尺
Vernier calipers, tape measures 3.2测试环境
3.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1尺寸测量
4.1 Dimensional measurements 1）测试方法
1) Test Methods 使用卷尺测量外包装箱的外形尺寸（长，宽，高）；
Use a tape measure to measure the outside dimensions (length, width, height) of the outer box; 2）判定标准
2) Judgment Criteria 所测尺寸在图纸所示精度范围内；
The measured dimensions are within the range of accuracy shown on the drawing; 4.2摇盖测试
4.2 Shaking cap test 1）测试方法
1) Test Methods 将外包装箱底部和顶部摇盖分别开合180°5次；
Open and close the bottom and top swing lid of the outer box 180° 5 times each; 2）判定标准
2) Judgment Criteria 表面层无裂缝，里面层裂缝总长不超过70mm；
The surface layer is free of cracks and the total length of cracks in the inner layer does not exceed 70mm; 4.3压痕线检验
4.3 Indentation Line Inspection 1）测试方法
1) Test Methods 用游标卡尺测量压痕线宽度
Measure the width of the indentation line with a vernier caliper 2）判定标准
2) Judgment Criteria 测量宽度不大于17mm，压痕线不得破裂或断线，箱壁没不得有多余压痕线；
Measurement width is not more than 17mm, the indentation line shall not be broken or broken line, there shall be no excess indentation line on the wall of the box; 4.4钉合检验
4.4 Nailing test 1）测试方法
1) Test Methods A.用游标卡尺或者卷尺测量搭接舌边的宽度；
A. Measure the width of the lapped tongue edge with a vernier caliper or tape measure; B.用游标卡尺或者卷尺测量钉线的间隔；
B. Use a vernier caliper or tape measure to measure the spacing of the peg lines; 2）判定标准
2) Judgment Criteria 舌边宽度：单坑：＞30mm，双坑：＞35mm；
Tongue edge width: single pit: >30mm, double pit: >35mm; 钉线的间隔：单钉：≤80mm，双钉：≤110mm；
Nail line interval: single nail: ≤80mm, double nail: ≤110mm; 二十四、开关电源测试规范
TwentyFour, Switching Power Supply Test Specification 1.测试目的
1. Purpose of the test 保证开关电源相关参数与产品需求一致；
Ensure that switching power supply related parameters are consistent with product requirements; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的开关电源；
Suitable for switching power supplies used in companies to all products; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备
3.1 Test equipment 游标卡尺，卷尺，交流电源，万用表，电子负载CA5015，示波器，温湿度箱
Vernier caliper, tape measure, AC power supply, multimeter, electronic load CA5015, oscilloscope, temperature and humidity box 3.2测试环境
3.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1外观部分
4.1 Appearance 4.1.1尺寸测量
4.1.1 Dimensional measurements 1）测试方法
1) Test Methods 使用卷尺、游标卡尺测量开关电源的外形尺寸；
Measure the external dimensions of the switching power supply using a tape measure and vernier calipers; 2）判定标准
2) Judgment Criteria 所测尺寸在图纸所示精度范围内；
The measured dimensions are within the range of accuracy shown on the drawing; 4.2电性能部分
4.2 Electrical properties section 4.2.1电压调整率（线性调整率）&负载调整率
4.2.1 Voltage Adjustment Ratio (Linear Adjustment Ratio) & Load Adjustment Ratio 1）连接方式
1) Connection method
2）测试条件
2) Test conditions 负载[%] | 输出电压[V]
Output Voltage[V] | | 85[V] | 100[V]
100 [V] | 160[V]
160 [V] | 220[V] | 264[V]
264 [V] | 0 | | | | | | 25 | | | | | | 50 | | | | | | 75 | | | | | | 100 | | | | | |
3）测试方法
3) Test Methods A.按照连接方式将交流电源、待测开关电源、电子负载连接好；
A. Connect the AC power supply, the switching power supply to be tested, and the electronic load in accordance with the connection; B.按照测试条件设置交流电源和负载；
B. Set up the AC power supply and load according to the test conditions; C.记录下在各种状态下的万用表所测得的电压；
C. Record the voltages measured by the multimeter in various states; E.计算负载调整率：|Vml-Vfl|/Vhl×100%
E.CalculationLoadAdjustment ratio: |Vml-Vfl|/Vhl× 100%
Vml:最小负载时之输出电压
Vml:Output Voltage at Minimum Load
Vfl:满载时之输出电压
Vfl:Output Voltage at Full Load
Vhl:半载时之输出电压
Vhl:Output Voltage at Half Load F.计算线性调整率：（Vmax-Vmin）/Vnor*100%；
F.Calculation of linear adjustment ratio: (Vmax-Vmin)/Vnor*100%; Vnor:输入电压为常态值,输出为满载时之输出电压；
Vnor: Input voltage is normal value, output voltage at full load;
Vmax:输入电压变化时之最高输出电压；
Vmax:Maximum output voltage when the input voltage changes;
Vmin:输入电压变化时之最低输出电压。
Vmin: Minimum output voltage when input voltage changes. 4）判定标准
4) Judgment Criteria 电压调整率:<3%，负载调整率:<5%
Voltage Adjustment Rate:<3%, Load Adjustment Rate:<5% 4.2.2空载损耗测试
4.2.2 No-load loss test 1）连接方式
1) Connection method
2）测试条件
2) Test conditions 负载[%] | 输入功率[W]
Input power[W] | | 85[V] | 100[V]
100 [V] | 160[V]
160 [V] | 220[V] | 264[V]
264 [V] | 0 | | | | | |
3）测试方法
3) Test Methods A.按照连接方式将交流电源、待测开关电源、电子负载连接好；
A. Connect the AC power supply, the switching power supply to be tested, and the electronic load in accordance with the connection; B.按照测试条件设置交流电源和负载；
B. Set up the AC power supply and load according to the test conditions; C.记录下在各种状态下的功率计所测得的电压；
C. Record the voltages measured by the power meter in various states; 4）判定标准
4) Judgment Criteria <0.3W 4.2.3功率因子测试
4.2.3 Power factor test 1）连接方式
1) Connection method
2）测试条件
2) Test conditions 负载[%]
Load[%] | 功率因子[%]
Power factor[%] | | 85[V] | 100[V]
100 [V] | 160[V]
160 [V] | 220[V] | 264[V]
264 [V] | 25 | | | | | | 50 | | | | | | 75 | | | | | | 100 | | | | | |
3）测试方法
3) Test Methods A.按照连接方式将交流电源、待测开关电源、电子负载连接好；
A. Connect the AC power supply, the switching power supply to be tested, and the electronic load in accordance with the connection; B.按照测试条件设置交流电源和负载；
B. Set up the AC power supply and load according to the test conditions; C.记录下在各种状态下的功率计所测得的功率因子；
C. Record the power factor measured by the power meter in each state; 4)判定标准
4) Determination Criteria 无PFC:>0.5；被动PFC：>0.7；主动PFC：>0.95
No PFC: >0.5; Passive PFC: >0.7; Active PFC: >0.95 4.2.4纹波电压测试
4.2.4 Ripple Voltage Test 1）连接方式
1) Connection method
2）测试条件
2) Test conditions 负载[%]
Load[%] | 能效[%]
Energy Efficiency[%] | | 85[V] | 100[V]
100 [V] | 160[V]
160 [V] | 220[V] | 264[V]
264 [V] | 0 | | | | | | 25 | | | | | | 50 | | | | | | 75 | | | | | | 100 | | | | | |
3）测试方法
3) Test Methods A.按照连接方式将交流电源、待测开关电源、电子负载连接好；
A. Connect the AC power supply, the switching power supply to be tested, and the electronic load in accordance with the connection; B.按照测试条件设置交流电源和负载；
B. Set up the AC power supply and load according to the test conditions; C.示波器带宽设置为20MHz，记录示波器测量输出电压的纹波值（峰-峰值）；
C. The oscilloscope bandwidth is set to 20 MHz and the ripple value (peak-to-peak) of the output voltage measured by the oscilloscope is recorded; 4）判定标准
4) Judgment Criteria <100mV&5%输出电压
3C100mV & 5% output voltage 4.2.5能效测试
4.2.5 Energy efficiency testing 1）连接方式
1) Connection method
2）测试条件
2) Test conditions 负载[%]
Load [%] | 纹波电压[mVpp]
Ripple voltage [mVpp] | | 85[V] | 100[V]
100 [V] | 160[V]
160 [V] | 220[V] | 264[V]
264 [V] | 25 | | | | | | 50 | | | | | | 75 | | | | | | 100 | | | | | |
3）测试方法
3) Test Methods A.按照连接方式将交流电源、待测开关电源、电子负载连接好；
A. Connect the AC power supply, the switching power supply to be tested, and the electronic load in accordance with the connection; B.按照测试条件设置交流电源和负载；
B. Set up the AC power supply and load according to the test conditions; C.计算输出功率和输入功率的比值；
C. Calculate the ratio of output power to input power; 4）判定标准
4) Judgment Criteria >75%（负载25%,50%,75%,100%时的平均值）
3>75% (average at 25%, 50%, 75%, 100% load) 4.2.6动态响应
4.2.6 Dynamic response 1）连接方式
1) Connection method
2）测试条件
2) Test conditions 负载[%] 变化≤0.1A/uS | 动态响应[mV]
动态响应[mV] | | 85[V] | 100[V]
100 [V] | 220[V] | 264[V]
264 [V] | 25->50->25 | | | | | 50->75->50 | | | | | 0->50->0 | | | | | 100->50->100 | | | | | 5->50->75(中兴) | | | | |
3）测试方法
3) Test Methods A.按照连接方式将交流电源、待测开关电源、电子负载连接好；
A. Connect the AC power supply, the switching power supply to be tested, and the electronic load in accordance with the connection; B.设置电子负载按照要求变化，变化率≤0.1A/uS，恢复时间200ms；
B. Set the electronic load to change as required, with a change rate of ≤0.1A/uS and a recovery time of 200ms; C.示波器带宽设置为20MHz，记录示波器测量输出电压的过冲值；
C. The oscilloscope bandwidth is set to 20 MHz and the overshoot value of the oscilloscope measured output voltage is recorded; 4）判定标准
4) Judgment Criteria <3%输出电压
3<3% output voltage 4.2.7上升时间测试
4.2.7 Rise time test 1）连接方式
1) Connection method
2）测试条件
2) Test conditions 输入电压[V]
Input Voltage[V] | 上升时间[ms]
Rise time [ms] | | 负载25%
Load25% | 负载50%
Load50% | 负载75%
load75% | 负载100%
Load100% | 100 | | | | | 220 | | | | |
3）测试方法
3) Test Methods A.按照连接方式将交流电源、待测开关电源、电子负载连接好；
A. Connect the AC power supply, the switching power supply to be tested, and the electronic load in accordance with the connection; B.按照测试条件设置交流电源和电子负载；
B. Set up the AC power supply and electronic load according to the test conditions; C.示波器带宽设置为20MHz，上电，测量输出电压从10%额定电压上升到90%额定电压的时间；
C. The oscilloscope bandwidth is set to 20 MHz, powered up, and the time for the output voltage to rise from 10% of the rated voltage to 90% of the rated voltage is measured; 4）判定标准
4) Judgment Criteria <50ms 4.2.8关机保持时间测试
4.2.8 Shutdown hold time test 1）连接方式
1) Connection method
2）测试条件
2) Test conditions 输入电压[V]
Input Voltage[V] | 保持时间[ms]
Hold time[ms] | | 负载25%
Load25% | 负载50%
Load 50% | 负载75%
Load 75% | 负载100%
Load 100% | 100 | | | | | 220 | | | | |
3）测试方法
3) Test Methods A.按照连接方式将交流电源、待测开关电源、电子负载连接好；
A. Connect the AC power supply, the switching power supply to be tested, and the electronic load in accordance with the connection; B.按照测试条件设置交流电源和电子负载；
B. Set up the AC power supply and electronic load according to the test conditions; C.示波器带宽设置为20MHz，上电待输出电压稳定后断电，测量输出电压从额定电压下降到90%额定电压的时间；
C. The oscilloscope bandwidth is set to 20MHz, power up and wait for the output voltage to stabilize and then power down, and measure the time for the output voltage to drop from the rated voltage to 90% of the rated voltage; 4）判定标准
4) Judgment Criteria >10ms 4.2.9短路保护测试
4.2.9 Short circuit protection test 1）连接方式
1) Connection method
2）测试条件
2) Test conditions 输入电压[V]
Input Voltage[V] | 输出电流[App]
Output Current[App] | Off Time(ms) | On Time(ms) | 85 | | | | 100 | | | | 160 | | | | 220 | | | | 264 | | | |
3）测试方法
3) Test Methods A.按照连接方式将交流电源、待测开关电源、电子负载连接好；
A. Connect the AC power supply, the switching power supply to be tested, and the electronic load in accordance with the connections; B.按照测试条件设置交流电源；
B. Set up the AC power supply according to the test conditions; C.示波器带宽设置为20MHz，上电待输出电压稳定后将电子负载短路，测量输出最大电流，以及短路关断时间、打嗝重启时间；
C. The oscilloscope bandwidth is set to 20MHz, power up and wait for the output voltage to stabilize the electronic load short-circuit, measure the maximum output current, as well as the short-circuit shutdown time, hiccup restart time; 4）判定标准
4)Determination criteria 短路故障移除后自动恢复工作状态；
Automatic restoration of operating status after short-circuit fault removal; 4.2.10过流保护测试
4.2.10 Overcurrent protection test 1）连接方式
1) Connection method
2）测试条件
2) Test conditions Input Voltage[V] | Over Current[A] | Off Time(ms) | On Time(ms) | 85 | | | | 100 | | | | 160 | | | | 220 | | | | 264 | | | |
3）测试方法
3) Test Methods A.按照连接方式将交流电源、待测开关电源、电子负载及相关测试设备连接好；
A. Connect the AC power supply, the switching power supply to be tested, the electronic load and the related test equipment in accordance with the connection method; B.按照测试条件设置交流电源；
B. Set up the AC power supply according to the test conditions; C.示波器带宽设置为20MHz，上电待输出电压稳定后将增加负载，测量保护前输出最大电流，以及保护关断时间、打嗝重启时间；
C. Oscilloscope bandwidth is set to 20MHz, power on and wait for the output voltage to stabilize will increase the load, measure the maximum current of the output before protection, as well as the protection shutdown time, hiccup restart time; 4）判定标准
4) Judgment Criteria 110%IOUT<最大不保护电流<170%IOUT，电流下降后自动恢复工作状态
110%IOUT< Maximum unprotected current<170%IOUT, automatic restoration of operating status after current drop 4.2.11过压保护测试
4.2.11 Overvoltage protection test 1）连接方式
1) Connection method
2）测试条件
2) Test conditions Input Voltage[V] | Cut off Voltage[V] | | Load 100% | 100 | | 220 | |
3）测试方法
3) Test Methods A.按照连接方式将交流电源、待测开关电源、电子负载及相关测试设备连接好；
A. Connect the AC power supply, the switching power supply to be tested, the electronic load and the related test equipment in accordance with the connection method; B.按照测试条件设置交流电源；
B. Set up the AC power supply according to the test conditions; C.示波器带宽设置为20MHz，上电待输出电压稳定后按照供应商提供的内激过压方式使输出过压，测量保护前输出最大电压；
C. Oscilloscope bandwidth is set to 20MHz, power on and wait until the output voltage is stabilized to make the output over-voltage in accordance with the internal excitation over-voltage method provided by the supplier, and measure the maximum output voltage before protection; 4）判定标准
4) Judgment Criteria 110%VOUT<最大不保护电压<140%VOUT，电压下降后自动恢复工作状态
110%VOUT< Maximum unprotected voltage<140%VOUT, automatic return to operation after voltage drop 4.2.12漏电流测试
4.2.12 Leakage current test 1）连接方式
1) Connection method
2）测试条件
2) Test conditions 测试项目
Test items | 漏电流[mA]
Leakage current[mA] | | 输入电压220[V]
Input Voltage220[V] | L-Output+ | | L-Output- | | N-Output+ | | N-Output- | | L–FG(3插)
L-FG(3插) | | N–FG(3插)
N-FG(3插) | |
3）测试方法
3) Test Methods A.按照连接方式将交流电源、隔离变压器、待测开关电源、电子负载连接好；
A. Connect the AC power supply, isolation transformer, switching power supply to be tested, and electronic load in accordance with the connection; B.按照测试条件设置交流电源和电子负载；
B. Set up the AC power supply and electronic load according to the test conditions; C.示波器带宽设置为20MHz，上电待输出电压稳定后断电，测量输出电压从额定电压下降到90%额定电压的时间；
C. The oscilloscope bandwidth is set to 20MHz, power up and wait for the output voltage to stabilize and then power down, and measure the time for the output voltage to drop from the rated voltage to 90% of the rated voltage; 4）判定标准
4) Judgment Criteria <0.25mA 4.2.13雷击测试
4.2.13 Lightning strike test 1）连接方式
1) Connection method
2）测试条件
2) Test conditions Input Voltage 220[V] | Load[%] | Output Voltag[V]
Voltage[V] | Test Part | Test Voltage[kV] | Polarity | | | L1-L2 | 4/6 | 5 times | 100 | OK | L1-PE | 4/6 | 5 times | 100 | OK | L2-PE | 4/6 | 5 times | 100 | OK |
3）测试方法
3) Test Methods A.按照连接方式将待测开关电源、电子负载及雷击发生器连接好；
A. Connect the switching power supply to be tested, the electronic load and the lightning strike generator according to the connection; B.按照测试条件设置雷击发生器和电子负载；
B. Set up the lightning generator and electronic loads according to the test conditions; C.测试开路电压使用1.2/50㎲，短路电流使用8/20㎲
C. Test open circuit voltage using 1.2/50㎲ and short circuit current using 8/20㎲. D.雷击后，确认电源工作正常
D. After a lightning strike, confirm that the power supply is working properly 4）判定标准
4) Judgment Criteria 雷击后电源工作正常
Power supply works fine after lightning strike 4.2.14快速瞬变测试
4.2.14 Fast transient tests 1）连接方式
1) Connection method
2）测试条件
2) Test conditions Test Part | Test Level[kV]
TestLevel[kV] | Load[%] | utput Voltage[V] | AC power input port | L1-L2-PE | Negative | 2 | 100 | | | Positive | 2 | 100 | | DC power input port | L1-L2 | Negative | 0.5 | 100 | | | Positive | 0.5 | 100 | |
3）测试方法
3) Test Methods A.按照连接方式将待测开关电源、电子负载及瞬变发生器连接好；
A. Connect the switching power supply to be tested, the electronic load and the transient generator according to the connection; B.按照测试条件设置瞬变发生器和电子负载；
B. Set up the transient generator and electronic load according to the test conditions; -.Impulse cycle :5kHz -.Impulse Rise time :5ns±30% -.Impulse duration :50ns±30% -.Burst length :15ms±20% -.Burst interval :300ms±20% -.Test time :1 Min and More C.测试后，确认电源工作正常
C. After testing, confirm that the power supply is working properly 4）判定标准
4) Judgment Criteria 测试后电源工作正常
Power supply works fine after testing 4.2.15冲击电流测试
4.2.15 Inrush current test 1）连接方式
1) Connection method
2）测试条件
2) Test conditions Inrush Current[A] | The number of tests | Input Voltage 220V [市电]
[Municipal electricity] | Input Voltage 110V
Input Voltage110V [AC Source] | 1 | | |
3）测试方法
3) Test Methods A.按照连接方式将AC电源、待测开关电源、电子负载及测试设备连接好；
A. Connect the AC power supply, the switching power supply to be tested, the electronic load and the test equipment according to the connection; B.电子负载设置满载；
B. Electronic load set to full load; C.开机上电；
C. Turn on the power; D.4.14.3.4记录上电时的最大电流
D.4.14.3.4 Recording the maximum current at power-up 4）判定标准
4) Judgment Criteria <60A 4.2.16适配器内置器件温度测试
4.2.16 Adapter Built-in Device Temperature Testing 1）测试条件
1) Test conditions Temperature of Components[25℃Load 100%]
Temperature of Components[25℃Load 100%] | Components | 压敏电阻
piezoresistor | X电容
X-capacitance | LF1 | C1 | Q1 | Temp.[℃] | | | | | | Components | C3 | T1 | 光耦
optocoupler | CY1 | D5 | Temp.[℃] | | | | | | Components | D6 | C4 | C5 | LF2 | Case | Temp.[℃] | | | | | |
2）测试方法
2) Test Methods A.市电供电满载；
A. The utility supply is full; B.2小时后测试器件温度
B. Test device temperature after 2 hours 4.2.17铝电解电容寿命估算
4.2.17 Aluminum Electrolytic Capacitor Life Estimation 计算公式：T'=T0*2(Δt/10)*1.5(1-RC1/RC0)*(V/V0)0.7
Calculation formula: T'=T0*2(Δt/10)*1.5(1-RC1/RC0)*(V/V0)0.7 T=T'/(24*365) Δt=t0-ts RCo=Iripple current*KF(Frequency Factor)*KT(Temperature Coefficient) T'=预估寿命（小时）
T' = predicted life (hours) T=预估寿命（年）
T = predicted lifetime (years) T0=最大温度下的基本寿命
T0 = Base life at maximum temperature t0=最高工作温度
t0 = maximum operating temperature ts=表面温度
ts = surface temperature Ta=周围环境温度
Ta = ambient temperature V=最大额定工作电压
V = Maximum rated operating voltage V0=实际工作电压
V0 = actual operating voltage RCi=实际工作纹波电流
RCi = actual operating ripple current RCo=最大额定纹波电流
RCo = maximum rated ripple current 4.3可靠性部分
4.3 Reliability component 4.3.1老化测试
4.3.1 Aging test 1）测试条件
1) Test conditions 温度：55°，时间12h；
Temperature: 55° for 12h; 2）测试方法
2) Test Methods 将开关电源满载放入55°环境，运行12h；
Place the switching power supply into a 55° environment with full load and run it for 12h; 3）判定标准
3) Judgment Criteria 老化前后电子负载的电压和电流无异常；
There is no abnormality in the voltage and current of the electronic load before and after aging; 5.详细测试内容见测试用例(报告模板)，双翼测试条件达不到，安排相关人员去供应商处目击测试。
5. Detailed test content see test cases (report template), biplane test conditions can not be reached, arrange the relevant personnel to go to the supplier to witness the test. 二十五、连接线/排线测试规范
XXV. Connection cable/wiring test specification 1.测试目的
1. Purpose of the test 保证连接线/排线相关参数与产品需求一致；
Ensure that the parameters related to connecting wires/cables are consistent with the product requirements; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的连接线/排线；
Suitable for company to all products on the use of connecting wire / cable; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备
3.1 Test equipment 游标卡尺，卷尺，绝缘耐压测试仪，插拔力计
Vernier calipers, tape measure, insulation withstand voltage tester, insertion and extraction force meter 3.2测试环境
3.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1外观部分
4.1 Appearance 4.1.1外观检验
4.1.1 Appearance inspection 1）测试方法
1) Test Methods 目检；
Visual inspection; 2）判定标准
2) Judgment Criteria 表面无破损、沾污、变形；
The surface is not damaged, stained or deformed; 4.1.2尺寸测量
4.1.2 Dimensional measurements 1）测试方法
1) Test Methods 使用卷尺，游标卡尺测量连接线/排线的外形尺寸；
Use a tape measure, vernier calipers to measure the external dimensions of the connecting wires/row wires; 2）判定标准
2) Judgment Criteria 所测尺寸在图纸所示精度范围内；
The measured dimensions are within the range of accuracy shown on the drawing; 4.2电性能部分
4.2 Electrical properties section 4.2.1接触阻抗
4.2.1 Contact impedance 1）测试方法：同直流电源连接器（DC Jack）
1) Test Method: Same asDC Jack 4.2.2耐压/绝缘阻抗测试
4.2.2 Voltage withstand/Insulation impedanceTesting 1）测试方法
1) Test Methods A.按照规格书所示设置绝缘耐压测试仪；
A. Set up insulation withstand voltage tester as shown in specifications; B.将绝缘耐压测试仪连接至连接线/排线相邻的两根线，启动测试；
B. Connect the insulation withstand voltage tester to the two wires adjacent to the connecting wire/row and start the test; 2）判定标准
2) Judgment Criteria 绝缘耐压测试仪无报警；
No alarm for insulation voltage withstand tester; 4.2.3插拔力测试
4.2.3 Insertion and extraction force test 1）测试方法
1) Test Methods 使用插拔力计测试连接线/排线的插拔力；
Test the insertion and extraction force of connecting wires/cables using an insertion and extraction force meter; 2）判定标准
2) Judgment Criteria 符合规书要求。
Conforms to the requirements of the specification. 5.详细测试项目见下表，环保、可靠性试验报告由供应商提供。 测试项目
Test items | 规格要求
specification | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 接触电阻
contact resistance | | | | | | | | 耐压
pressure resistance | | | | | | | | 绝缘阻抗
Insulation impedance | | | | | | | 机械性能
mechanical property | 插入力
insertion force | 配合插座测试
Matching socket test | | | | | | | 拔出力
pull-out force | 配合插座测试
Matching socket test | | | | | | | 单pin端子拔出力
Single pin terminal pull-out force | 破坏性测试(2pcs)
Destructive testing (2pcs) | | | | | | 材质及工艺
Materials and Processes | 颜色
color | | | | | | | | 线材型号
Wire Model | | | | | | | | 金属材质
metal material | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | 供应商提供测试报告。
Vendors provide test reports. | 尺寸
sizes | 线材尺寸
Wire Size | | | | | | | | 插头尺寸
Plug Size | | | | | | | | 高温存储
High temperature storage | | 供应商提供测试报告。
Vendors provide test reports. | | 低温存储
Low Temperature Storage | | 供应商提供测试报告。
Vendors provide test reports. |
二十六、EEPROM/FLASH测试规范
XXVI. EEPROM/FLASH Test Specification 网络关键部件的定义：带存储功能的器件需要列为网络关键器件，并登记到研发网络关键器件清单中。
Definition of Network Critical Components: Devices with storage need to be classified as Network Critical Components and registered to the R&D Network Critical Components List. 1.测试目的
1. Purpose of the test 保证EEPROM/FLASH/硬盘相关参数与产品需求一致；
Guarantee that EEPROM/FLASH/hard diskrelevant parameters are in line with the product requirements; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的EEPROM/FLASH；
Applicable to EEPROM/FLASH used on all products from the company to the 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备
3.1 Test equipment 烧录文件，烧录器，产品PCBA，UtralEdit
Burning Files, Burners, Product PCBA, UtralEdit 3.2测试环境
3.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1外观部分
4.1 Appearance 4.1.1尺寸测量
4.1.1 Dimensional measurements 1）测试方法
1) Test Methods 使用游标卡尺测量EEPROM/FLASH的外形尺寸；
Measure the external dimensions of the EEPROM/FLASH using vernier calipers; 2）判定标准
2) Judgment Criteria 所测尺寸在图纸所示精度范围内；
The measured dimensions are within the range of accuracy shown on the drawing; 4.1.2丝印检验
4.1.2 Screen Printing Inspection 1）测试方法
1) Test Methods 目检；
Visual inspection; 2）判定标准
2) Judgment Criteria 丝印与规格书所述一致；
Silkscreen is as described in the specifications; 详细测试项目见下表。
Detailed test items are shown in the table below. FLASH测试
FLASH TEST 测试项目
Test items | 检验方法：自检、核对厂家规格书、核对厂家提供的测试报告
Inspection methods: self-inspection, check the manufacturer's specifications, check the test report provided by the manufacturer | 规格要求(见SPEC)
Specifications (see SPEC) | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | byte/word switcblabe | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | boot at | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | 容量Size
Capacity Size | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | 加密区容量
encryption zone capacity | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | 制程信息
Process Information | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | ID code | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | 电源电压 Power Supply
Power Supply | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | 电压纹波
voltage ripple | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | 操作时间Access time
Access time | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | 工作温度范围
Operating Temperature Range | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | 储存温度范围
Storage temperature range | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | 外观
exterior condition | 丝印标识内容
Silkscreen logo content | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | 封装
seal inside | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | 表面是否有破损、污渍、焊盘是否氧化等不良
Whether the surface is broken, stained, oxidized pads and other defects | 自测目测
self-assessment by visual inspection | | | | | | | 环保要求
environmental requirement | ROHS/REACH | 核对厂家环保报告或环保声明
Check the manufacturer's environmental report or environmental statement | | | | | | | 尺寸
sizes | 长/宽/厚度
Length/Width/Thickness | 自测目测
self-assessment by visual inspection | | | | | | | 环境试验
Environmental testing | 可焊性
solderability | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | | | 耐焊性(回流/手工焊)
Solder resistance (reflow/hand soldering) | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | | | 高温存储
High temperature storage | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | | | 高温动作
High Temperature Action | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | | | 低温动作
Low Temperature Action | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | | | 高压蒸煮试验
High pressure cooking test | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | | | 非偏置HAST测试
Unbiased HAST test | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | | | 高低温度循环
High and low temperature cycling | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | |
EEPROM测试
EEPROM Test 测试项目
Test items | 检验方法：自检、核对厂家规格书、核对厂家提供的测试报告
Inspection methods: self-inspection, check the manufacturer's specifications, check the test report provided by the manufacturer | 规格要求(见SPEC)
Specifications (see SPEC) | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 容量Size
Capacity Size | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | 制程信息
Process Information | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | Read Current | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | Write Current | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | 电源电压 Power Supply
Power Supply | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | Rise Time (SCL and SDA)上升时间 | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | 下降时间Fall Time (SCL and SDA) | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | 工作温度范围
Operating Temperature Range | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | 储存温度范围
Storage temperature range | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | 外观
exterior condition | 丝印标识内容
Silkscreen logo content | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | 封装
seal inside | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | 表面是否有破损、污渍、焊盘是否氧化等不良
Whether the surface is broken, stained, oxidized pads and other defects | 自测目测
self-assessment by visual inspection | | | | | | | 环保要求
environmental requirement | ROHS/REACH | 核对厂家环保报告或环保声明
Check the manufacturer's environmental report or environmental statement | | | | | | | 尺寸
sizes | 长/宽/厚度
Length/Width/Thickness | 自测目测
self-assessment by visual inspection | | | | | | | 环境试验
Environmental testing | 可焊性
solderability | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | | | 耐焊性(回流/手工焊)
Solder resistance (reflow/hand soldering) | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | | | 高温存储
High temperature storage | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | | | 高温动作
High Temperature Action | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | | | 低温动作
Low Temperature Action | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | | | 高压蒸煮试验
High pressure cooking test | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | | | 非偏置HAST测试
Unbiased HAST test | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | | | 高低温度循环
High and low temperature cycling | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | |
二十七、DDR测试规范
二十七、DDR测试规范 1.测试目的
1. Purpose of the test 保证DDR相关参数与产品需求一致；
GuaranteeDDRRelated parameters are in line with the product requirements; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的DDR；
Applicable to all products used by the companyDDR; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备
3.1 Test equipment 电源适配器，成品设备(光猫/机顶盒/路由器)，跑包机
Power adapters, finished devices (optical cats/set-top boxes/routers), packet runners 3.2测试环境
3.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1外观部分
4.1 Appearance 4.1.1尺寸测量
4.1.1 Dimensional measurements 1）测试方法
1) Test Methods 使用游标卡尺测量DDR外形尺寸；
Measurement using vernier calipersDDRExterior dimensions; 2）判定标准
2) Judgment Criteria 所测尺寸在图纸所示精度范围内；
The measured dimensions are within the range of accuracy shown on the drawing; 4.1.2丝印检验及外观
4.1.2 Silk Screen Inspectionand Appearance 1）测试方法
1) Test Methods 目检；
Visual inspection; 2）判定标准
2) Judgment Criteria 丝印与规格书或生产厂家官网所述一致；无沾污、划伤、破裂、焊盘无氧化。
Screen printing is consistent with the specificationsor the manufacturer's official websiteas described; there is no staining, scratches, rupture, no oxidation of pads. 5.详细测试项目见下表。
5. Detailed test items are shown in the following table. 测试项目
Test items | 检验方法：自检、核对厂家规格书、核对厂家提供的测试报告
Inspection methods: self-inspection, check the manufacturer's specifications, check the test report provided by the manufacturer | 规格要求(见SPEC)
Specifications (see SPEC) | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 容量 Organization
Capacity Organization | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | 如：256M*8
e.g. 256M*8 | | | | | | | 时钟频率 CLOCK（MHz）
Clock frequency CLOCK (MHz) | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | 速率Speed
Speed | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | CL-TRCD-TRP | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | 电源电压 Power Supply
Power Supply | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | | 工作温度范围
Operating Temperature Range | 核对厂家规格书是否满足要求
Check that the manufacturer's specifications meet the requirements | | | | | | | 外观
exterior condition | 丝印标识内容
Silkscreen logo content | 自测目检
self-assessment and visual inspection | | | | | | | | 表面是否有破损、污渍、焊盘是否氧化等不良
Whether the surface is broken, stained, oxidized pads and other defects | 自测目检
self-assessment and visual inspection | | | | | | | | 封装
seal inside | 自测目检
self-assessment and visual inspection | 如：78-Ball TFBGA
E.g. 78-Ball TFBGA | | | | | | 环保要求
environmental requirement | ROHS/REACH | 核对厂家提供的环保报告或声明
Check the environmental report or statement provided by the manufacturer | | | | | | | 尺寸
sizes | 长/宽/厚度
Length/Width/Thickness | 自测目检
self-assessment and visual inspection | | | | | | | | 可焊性
solderability | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | | | | | | | 耐焊性(回流/手工焊)
Solder resistance (reflow/hand soldering) | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | | | 高温存储
High temperature storage | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | | | 高温负荷
High temperature load | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | | | 低温负荷
Low temperature load | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | | | 温度循环
temperature cycling | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | |
二十八、LDO测试规范
XXVIII. LDO Test Specification 1.测试目的
1. Purpose of the test 保证LDO相关参数与产品需求一致；
Ensure that LDO-related parameters are consistent with product requirements; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的LDO；
Suitable for LDOs used on all products from company to company; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备
3.1 Test equipment 直流电源，DEMO板，电子负载
DC Power Supplies, DEMO Boards, Electronic Loads 3.2测试环境
3.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1外观部分
4.1 Appearance 4.1.1尺寸测量
4.1.1 Dimensional measurements 1）测试方法
1) Test Methods 使用卷尺，游标卡尺测量连接线/排线的外形尺寸；
Use a tape measure, vernier calipers to measure the external dimensions of the connecting wires/row wires; 2）判定标准
2) Judgment Criteria 所测尺寸在图纸所示精度范围内；
The measured dimensions are within the range of accuracy shown on the drawing; 4.1.2丝印检验
4.1.2 Screen Printing Inspection 1）测试方法
1) Test Methods 目检；
Visual inspection; 2）判定标准
2) Judgment Criteria 丝印与规格书所述一致；
Silkscreen is as described in the specifications; 4.2电性能部分
4.2 Electrical properties section 4.2.1线性调整率
4.2.1 Linear adjustment ratio 1）测试方法
1) Test Methods A.连接直流电源、DEMO板和电子负载；
A. Connect the DC power supply, DEMO board and electronic load; B.按照规格书所示输入电压范围设置直流电源；
B. Set the DC power supply according to the input voltage range shown in the specification; C.按照规格书所示最大输出电流和LDO功率，设置电子负载，使输出电流保持10mA；
C. Set up the electronic load to maintain an output current of 10mA according to the maximum output current and LDO power shown in the specification; D.测量最大、最小输入电压时，电子负载上的电压；
D. Measure the voltage across the electronic load at maximum and minimum input voltages; 2）判定标准
2) Judgment Criteria 测试得到的电压与额定电压之差在规格书所示范围内；
The difference between the voltage obtained from the test and the rated voltage is within the range shown in the specification; 4.2.2静态电流测试
4.2.2 Quiescent Current Test 1）测试方法
1) Test Methods A.连接直流电源、DEMO板和电子负载；
A. Connect the DC power supply, DEMO board and electronic load; B.按照公司产品所用的电压给DEMO板供电；
B. Power the DEMO board according to the voltage used by the company's products; C.电子负载设置满载，记录电子负载所示电流值；
C. The electronic load is set to full load and the current values shown for the electronic load are recorded; D.电子负载设置空载，记录电子负载所示电流值；
D. The electronic load is set to no load and the current values shown for the electronic load are recorded; 2）判定方法
2) Methods of Determination 所得的电流值在规格书所示范围内；
The resulting current values are within the range shown in the specification; 4.3输出特性：
4.3 Output Characteristics: 4.3.1负载调整率测试
4.3.1 Load Adjustment Ratio Test 1）测试方法
1) Test Methods A.连接直流电源、DEMO板和电子负载；
A. Connect the DC power supply, DEMO board and electronic load; B.按照公司产品所用的电压给DEMO板供电；
B. Power the DEMO board according to the voltage used by the company's products; C.按照规格书所示最大、最小电流设置电子负载，记录电子负载所示电压值；
C. Set the electronic load at the maximum and minimum currents shown in the specifications and record the voltage values shown for the electronic load; 2）判定方法
2) Methods of Determination 所得的电压值在规格书所示范围内；
The resulting voltage values are within the range shown in the specifications; 4.3.2最大输出电流测试
4.3.2Maximum output current test 1）测试方法
1) Test Methods A.连接直流电源、DEMO板和电子负载；
A. Connect the DC power supply, DEMO board and electronic load; B.按照规格书所示额定电压给DEMO板供电；
B. Supply power to the DEMO board at the rated voltage shown in the specification; C.电子负载从空载向满载调整，调整至电子负载为0V，记录测试时最大电流值；
C. The electronic load is adjusted from no load to full load and adjusted until the electronic load is 0 V. Record the maximum current value during the test; 2）判定标准
2) Judgment Criteria 测试得到的最大电流值大于等于规格书所示最大电流值；
The maximum current value obtained from the test is greater than or equal to the maximum current value shown in the specification; 5.详细测试项目见下表，环保报告由供应商提供。
5. Detailed test items are listed in the table below,Environmental report is provided by the supplier. 测试项目
Test items | 测试条件(按规格书)
Test conditions (as per specification) | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 输出电压
output voltage | | | | | | | | | 线性调整率
linear rate of adjustment | | | | | | | | | 负载调整率
Load Adjustment Ratio | | | | | | | | | 静态电流
quiescent current | | | | | | | | | 最大输出电流
Maximum Output Current | | | | | | | | 外观
exterior condition | 丝印标识
silkscreen marking | | | | | | | | | 其它(如表面污渍、丕锋、丝印不清晰等)
Others (e.g. surface stains, sharp edges, unclear silkscreen, etc.) | | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | | 环保报告由供应商提供。
Environmental reports are provided by the supplier. | 封装
seal inside | 如：SOD-123(见规格书)
e.g. SOD-123 (see specifications) | | | | | | | | 尺寸
sizes | 长/宽/高
Length/Width/Height | | | | | | | | | 耐焊性(回流/手工焊)
Solder resistance (reflow/hand soldering) | | | | | 可焊性
solderability | | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | |
二十九、稳压二极管（齐纳二极管）测试规范
Twenty-nine, voltage regulator diode (Zener diode) test specifications 1.测试目的
1. Purpose of the test 保证稳压二极管相关参数与产品需求一致；
Ensure that the parameters related to the voltage regulator diode are consistent with the product requirements; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的稳压二极管；
Suitable for company to all products on the use of voltage regulator diodes; 3.相关标准
3. Relevant standards GB-T 6571-1995半导体器件分立器件第3部分：信号(包括开关)和调整二极管
GB-T 6571-1995 Semiconductor devices discrete devices Part 3: Signal (including switching) and adjustment diodes 4.测试设备和测试环境
4. Test equipment and test environment 4.1测试设备
4.1 Test equipment 直流电源，万用表
DC Power Supply, Multimeter 4.2测试环境
4.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 5.测试内容
5. Test content 5.1外观部分
5.1 Appearance 5.1.1尺寸测量
5.1.1 Dimensional measurements 1）测试方法
1) Test Methods 使用卷尺，游标卡尺测量连接线/排线的外形尺寸；
Use a tape measure, vernier calipers to measure the external dimensions of the connecting wires/row wires; 2）判定标准
2) Judgment Criteria 所测尺寸在图纸所示精度范围内；
The measured dimensions are within the range of accuracy shown on the drawing; 5.1.2丝印检验
5.1.2 Screen Printing Inspection 1）测试方法
1) Test Methods 目检；
Visual inspection; 2）判定标准
2) Judgment Criteria 丝印与规格书所述一致；
Silkscreen is as described in the specifications; 5.2电性能部分
5.2 Electrical properties section 5.2.1工作电压测试（VZ）
5.2.1 Operating voltage test (VZ) 1）测试电路
1) Test Circuit
2）测试方法
2) Test Methods A.设置直流电源电压为0V，限制电流大于规格书所示最大工作电流；
A. Set the DC supply voltage to 0V and limit the current to more than the maximum operating current shown in the specification; B.按照电路连接好待测样品和直流电源；
B. Connect the sample to be tested and the DC power supply according to the circuit; C.上电测试，慢慢调整直流电源电压，到输出电流为规格书所示测试电流值；
C. Power-on test, slowly adjust the DC supply voltage to the output current for the test current value shown in the specification; D.用万用表测试此时的样品两端的电压；
D. Test the voltage across the sample at this point with a multimeter; 3）判定标准
3) Judgment Criteria 测试得到的电压值在规格书所示范围内；
The voltage values obtained from the test are within the range shown in the specification; 5.2.2漏电流测试(IR)
5.2.2Leakage current test (IR) 1）测试电路
1) Test Circuit
2）测试方法
2) Test Methods A.设置直流电源电压为0V，限制电流大于规格书所示最大工作电流；
A. Set the DC supply voltage to 0V and limit the current to more than the maximum operating current shown in the specification; B.按照电路连接好待测样品和直流电源；
B. Connect the sample to be tested and the DC power supply according to the circuit; C.上电测试，慢慢调整直流电源电压，到规格书所示测试电压值；
C. Power up and test, slowly adjust the DC supply voltage to the test voltage value shown in the specification; D.记录测试直流电源输出的电流；
D. Record the current output from the test DC power supply; 3）判定标准
3) Judgment Criteria 测试所得电流值在规格书所示范围内；
The current value obtained from the test is within the range shown in the specification; 5.2.3稳定电流
5.2.3Stabilizing Current 1）测试电路
1) Test Circuit
2）测试方法
2) Test Methods A.用万用表连接样品两端；
A. Connect the sample ends with a multimeter; B.调节直流电源电压至，万用表电压值为样品稳压电压；
B. Adjust the DC power supply voltage to, the multimeter voltage value for the sample regulator voltage; C.记录直流电源所示电流值；
C. Record the value of the current shown for the DC power supply; 3）判定标准
3) Judgment Criteria 测试所得电流值小于等于规格书所示稳定电流；
The current value obtained from the test is less than or equal to the stabilized current shown in the specification; 6.详细测试项目见下表，环保报告有供应商提供。
6. Detailed test items are listed in the table below,Environmental protection report is available from the supplier. 测试项目
Test items | 测试条件(按规格书)
Test conditions (as per specification) | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 稳压电压
voltage regulator | | | | | | | | | 漏电流 IR
Leakage current IR | | | | | | | | | 稳压电流
voltage regulator current | | | | | | | | 外观
exterior condition | 丝印标识
silkscreen marking | | | | | | | | | 其它(如表面污渍、丕锋、丝印不清晰等)
Others (e.g. surface stains, sharp edges, unclear silkscreen, etc.) | | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | | 环保报告有供应商提供。
Environmental reports are available from the supplier. | 封装
seal inside | 如：SOD-123(见规格书)
e.g. SOD-123 (see specifications) | | | | | | | | 尺寸
sizes | 长/宽/高
Length/Width/Height | | | | | | | | | 耐焊性(回流/手工焊)
Solder resistance (reflow/hand soldering) | | | | | 可焊性
solderability | | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | |
三十、保险丝测试规范
30, Fuse Test Specification 1.测试目的
1. Purpose of the test 保证保险丝相关参数与产品需求一致；
Ensure that fuse-related parameters are consistent with product requirements; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的保险丝；
Suitable for company to all products used on the fuse; 3.相关标准
3. Relevant standards GB 9364.3-1997小型熔断器第3部分：超小型熔断体
GB 9364.3-1997 miniature fuses part 3: ultra miniature fuses GB 9364.1-1997小型熔断器第1部分:小型熔断器定义和小型熔断体通用要求
GB 9364.1-1997Miniature fuses Part 1: Definition of miniature fuses and general requirements for miniature fusible bodies 4.测试设备和测试环境
4. Test equipment and test environment 4.1测试设备
4.1 Test equipment 交流电源，万用表，插拔力计，点温计
AC power supply, multimeter, insertion and extraction force gauge, spot thermometer 4.2测试环境
4.2 Test environment 温度：15-35℃
Temperature: 15-35°C 湿度：45%-75%
Humidity: 45%-75% 大气压：86-106kPa
Atmospheric pressure:86-106kPa 5.测试内容
5. Test content 5.1外观部分
5.1 Appearance 5.1.1尺寸测量
5.1.1 Dimensional measurements 1）测试方法
1) Test Methods 使用游标卡尺测量保险丝的外形尺寸；
Use vernier calipers to measure the external dimensions of the fuse; 2）判定标准
2) Judgment Criteria 所测尺寸在图纸所示精度范围内；
The measured dimensions are within the range of accuracy shown on the drawing; 5.1.2丝印检验
5.1.2 Screen Printing Inspection 1）测试方法
1) Test Methods 目检；
Visual inspection; 2）判定标准
2) Judgment Criteria 丝印与规格书所述一致；
Silkscreen is as described in the specifications; 5.1.3本体标识耐磨检验
5.1.3 Body marking wear test 1）测试方法
1) Test Methods A.测试前目检标识；
A. Visual inspection of markings prior to testing; B.用无尘布浸水在标识处擦拭15秒，然后再用无尘布浸汽油在标识处擦拭15秒
B. Wipe the marking with a dust free cloth soaked in water for 15 seconds, then wipe the marking with a dust free cloth soaked in gasoline for another 15 seconds 2）判定标准
2) Judgment Criteria 标识应可以清晰识别，测试后标识无掉色、褪色；
The logo should be clearly identifiable, and the logo should not lose color or fade after testing; 5.2电性能部分
5.2 Electrical properties section 5.2.1额定电流测试
5.2.1 Rated current test 1）测试电路
1) Test Circuit
2）测试方法
2) Test Methods A.按照电路连接；
A. Follow the circuit connections; B.使用直流电源给保险丝供电，电源从0V开始调整到保险丝额定电流；
B. Use a DC power supply to power the fuse, with the power supply adjusted from 0V to the rated current of the fuse; C.用点温计测量保险丝表面的温度，待温度不再变化时，记录此时温度；
C. Measure the temperature of the fuse surface with a spot thermometer and record the temperature at that point when it no longer changes; D.电路工作24小时后，再次使用点温计测试此时的保险丝的温度；
D. After the circuit has operated for 24 hours, use a spot thermometer again to test the temperature of the fuse at this point; 3）判定标准
3) Judgment Criteria 保险丝不熔断，温度变化不超过±2°C
Fuse does not blow, temperature change does not exceed ±2°C 5.2.2额定电压检验
5.2.2 Rated voltage test 1）测试电路
1) Test Circuit
2）测试方法
2) Test Methods A.按照电路连接；
A. Follow the circuit connections; B.直流电源电压设置为保险丝额定电压，给保险丝供电；
B. The DC supply voltage is set to the rated voltage of the fuse to supply power to the fuse; C.调节R阻值，让电流增大到2.1倍保险丝额定工作电流；
C. Adjust the R resistance so that the current increases to 2.1 times the rated operating current of the fuse; D.观察保险丝熔断过程；
D. Observe the fuse blowing process; 3）判定标准
3) Judgment Criteria A.保险丝额定工作电压大于保护电路的输入电压；
A. The fuse is rated to operate at a voltage greater than the input voltage of the protection circuit; B.熔断过程无异味，喷溅，燃烧，冒烟，破裂现象；
B. The fusing process is free from odor, spattering, burning, smoke, and rupture; 5.2.3电压降
5.2.3 Voltage drop 1）测试电路
1) Test Circuit
2）测试方法
2) Test Methods A.按照电路连接；
A. Follow the circuit connections; B.使用直流电源给保险丝供电，电源从0V开始调整到额定电流；
B. Use a DC power supply to power the fuse, with the power supply adjusted from 0V to the rated current; C.用点温计测量保险丝表面的温度，待温度不再变化时，用万用表测试保险丝两端的电压；
C. Measure the temperature of the fuse surface with a spot thermometer, and when the temperature no longer changes, test the voltage across the fuse with a multimeter; D.测试3个样品，记录所得的电压值；
D. Test 3 samples and record the resulting voltage values; 3）判定标准
3) Judgment Criteria 计算所得的电压值的平均值，各个电压值在平均值15%左右；
Calculate the average of the resulting voltage values, with the individual voltage values being around 15% of the average; 5.2.4分断能力
5.2.4 Breaking capacity 1）测试电路
1) Test Circuit
2）测试方法
2) Test Methods A.按照电路连接；
A. Follow the circuit connections; B.直流电源电压设置为保险丝额定电压，给保险丝供电；
B. The DC supply voltage is set to the rated voltage of the fuse to supply power to the fuse; C.调整变阻器，是输出电流分别为额定电流5倍(或按规格书要求)；
C. Adjust the varistor so that the output current is 5 times the rated current(or as required by the specification) respectively; D.保险丝熔断后保持30秒；
D. Hold for 30 seconds after fuse blows; E.使用绝缘电阻测试仪测试熔断后的绝缘阻抗，测试电压为250V和2倍额定电压之中的最大值；
E. Use an insulation resistance tester to test the insulation impedance after fusing at the maximum of 250V and 2 times the rated voltage; 3）判定标准
3) Judgment Criteria 绝缘阻抗≥0.1MΩ；
Insulation impedance ≥ 0.1MΩ; 5.2.5熔断/电流特性
5.2.5 Fusing/current characteristics 1）测试电路
1) Test Circuit
2）测试方法
2) Test Methods A.按照电路连接；
A. Follow the circuit connections; B.使用直流电源给保险丝供电，电源从0V开始调整到额定电压；
B. Use a DC power supply to power the fuse, with the power supply adjusted from 0V to the rated voltage; C.调整变阻器，使输出电流分别为额定电流2.1倍、2.75倍、4倍、10倍；
C. Adjust the varistor so that the output current is 2.1 times, 2.75 times, 4 times, and 10 times the rated current; D.记录电流调整到电流值至保险丝熔断时间；
D. Record current adjustment to current value to fuse blowing time; 3）判定标准
3) Judgment Criteria 时间在规格书所示范围内；
The time is within the range shown in the specifications; 5.2.6过载能力测试
5.2.6 Overload capacity test 1）测试电路
1) Test Circuit
2）测试方法
2) Test Methods A.按照电路连接；
A. Follow the circuit connections; B.直流电源电压设置为保险丝额定电压，给保险丝供电；
B. The DC supply voltage is set to the rated voltage of the fuse to supply power to the fuse; C.调整R，使输出电流分别为额定电流1.5倍；
C. Adjust R so that the output current is 1.5 times the rated current, respectively; D.记录电流调整到电流值至保险丝熔断时间；
D. Record current adjustment to current value to fuse blowing time; 3）判定标准
3) Judgment Criteria 时间大于1小时；
Time greater than 1 hour; 5.3机械性能部分
5.3 Mechanical properties section 5.3.1引脚推拉力测试
5.3.1 Pin push-pull test 1）测试方法
1) Test Methods A.使用插拔力计夹持保险丝引脚；
A. Use an insertion and extraction force gauge to clamp the fuse pins; B.施加10N的拉力保持10秒；
B. Apply a tension of 10 N and hold for 10 seconds; C.施加2N的推力保持10秒；
C. Apply a thrust of 2N hold for 10 seconds; D.按照5.2测试
D. Testing in accordance with 5.2 2）判定标准
2) Judgment Criteria 同5.2（丝印）；
Same as 5.2 (silkscreen); 5.4可靠性部分
5.4 Reliability component 5.4.1耐久性试验
5.4.1 Durability tests 1）测试电路
1) Test Circuit
2）测试方法
2) Test Methods A.按照电路连接；
A. Follow the circuit connections; B.按照5.5测试电压降；
B. Test for voltage drop in accordance with 5.5; C.调整R，使输出电流分别为额定电流1.2倍，保持1小时，后断电15分钟，循环100次；
C. Adjust R so that the output current is 1.2 times the rated current, respectively, and keep it for 1 hour, then disconnect the power for 15 minutes and cycle 100 times; D.100次测试结束后，调整R，使输出电流分别为额定电流1.5倍，保持1小时，后按照5.5测试电压降；
D. After 100 tests, adjust R so that the output current is 1.5 times the rated current, respectively, and keep it for 1 hour, then test the voltage drop according to 5.5; 3）判定标准
3) Judgment Criteria 实验前后电压降不超过10%；
The voltage drop before and after the experiment does not exceed 10%; 5.4.2高温试验
5.4.2 High temperature test 1）测试条件
1) Test conditions 测试环境温度：70°±2°
Test ambient temperature: 70° ± 2° 2）测试电路
2) Test Circuit
3）测试方法
3) Test Methods A.按照电路连接；
A. Follow the circuit connections; B.调整R，使输出电流分别为额定电流1.2倍，保持1小时；
B. Adjust R so that the output current is 1.2 times the rated current, respectively, and keep it for 1 hour; 4）判定标准
4) Judgment Criteria 保险丝不应熔断
Fuses should not be blown 6.详细测试项目见下表，环保报告由供应商提供。
6. Detailed test items are listed in the table below,Environmental protection report is provided by the supplier. 测试项目
Test items | 测试条件(按规格书)
Test conditions (as per specification) | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 额定电压
rated voltage | 2.1倍额定电流或按规格书要求
2.1 times rated current or as per specification | | | | | | | | 电压降
voltage drop | | | | | | | | | 分断能力
breaking capacity | | | | | | | | | 熔断特性
Fusing characteristics | 按规格书要求测试不同电流条件下的熔断时间
Testing of fusing time under different current conditions according to specifications | | | | | | | | 过载能力
overload capacity | | | | | | | | | 额定电流测试
Rated current test | 施加额定电流24H，温度变化不超过2℃
Apply rated current for 24H, temperature change not more than 2℃. | | | | | | | 插件物料机械性能
Mechanical properties of insert materials | 引脚拉力测试
Pin Pull Test | | | | | | | | 贴片物料机械性能
Mechanical Properties of Patch Materials | 弯曲测试
Bending test | | | | | | | | | 端头粘合强度测试
End bond strength test | | | | | | | | 外观
exterior condition | 丝印标识
silkscreen marking | | | | | | | | | 其它(如表面污渍、丕锋、丝印不清晰等)
Others (e.g. surface stains, sharp edges, unclear silkscreen, etc.) | | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | | 供应商提供测试报告。
Vendors provide test reports. | 工作温度范围
Operating Temperature Range | 见规格书
See specifications | | | | | | | | 尺寸
sizes | 长/宽/高/间距
Length/width/height/spacing | | | | | | | | | 耐焊性(回流/手工焊)
Solder resistance (reflow/hand soldering) | | | | | 可焊性
solderability | | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | | | 耐久性试验
Durability test | 1.2倍电流，保持1小时，后断电15分钟，循环100次；
1.2 times the current, hold for 1 hour, then disconnect for 15 minutes and cycle 100 times; | | | | 高温试验
High temperature test | 1.2倍电流，保持1小时
1.2 times current, hold for 1 hour | | |
三十一、散热片
XXXI. Heat sinks 1.测试目的
1. Purpose of the test 保证散热片性能与产品需求一致；
Ensure that heatsink performance is consistent with product requirements; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的散热片；
Suitable for heat sinks used in companies to all products; 3.相关标准
3. Relevant standards 无 4.测试设备和测试环境
4. Test equipment and test environment 4.1测试设备
4.1 Test equipment 直流电源，散热模块（自制，功率大于6W），温度计DM-6902
DC Power Supply, Heat Dissipation Module (self-made, power greater than 6W), Thermometer DM-6902 4.2测试环境
4.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 5.测试内容
5. Test content 5.1外观部分
5.1 Appearance 5.1.1尺寸测量
5.1.1 Dimensional measurements 1）测试方法
1) Test Methods 使用游标卡尺测量散热片的外形尺寸；
Use vernier calipers to measure the outside dimensions of the heat sink; 2）判定标准
2) Judgment Criteria 所测尺寸在图纸所示精度范围内；
The measured dimensions are within the range of accuracy shown on the drawing; 5.2性能部分
5.2 Performance component 5.2.1散热温差
5.2.1 Heat dissipation temperature difference 1）测试方法
1) Test Methods A.设置直流电源电压，使散热模块功率为6W；
A. Set the DC supply voltage so that the power of the heat sink module is 6W; B.直流电源给散热模块供电；
B. DC power supply to power the heat sink module; C.运行10分钟后，使用温度计测试散热模块表面温度，记录测试的温度值T1；
C. After 10 minutes of operation, use a thermometer to test the surface temperature of the heat sink module and record the tested temperature value T1; D.断电，待散热模块冷却后，加上散热片，直流电源给散热模块供电；
D. Disconnect the power, wait for the heat sink module to cool down, add the heat sink, and the DC power supply to the heat sink module; E.运行10分钟后，使用温度计测试散热模块表面温度，记录测试的温度值T2；
E. After 10 minutes of operation, use a thermometer to test the surface temperature of the heat sink module and record the tested temperature value T2; 2）判定标准
2) Judgment Criteria △T=T1-T2，△T在图纸所示规格范围内；
ΔT=T1-T2, ΔT is within the specifications shown on the drawing; 三十二、热敏电阻
XXXII. Thermistors 1.测试目的
1. Purpose of the test 保证热敏电阻性能与产品需求一致；
Ensure thermistor performance is consistent with product requirements; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的热敏电阻；
Suitable for company to all products used on the thermistor; 3.相关标准
3. Relevant standards 无 4.测试设备和测试环境
4. Test equipment and test environment 4.1测试设备
4.1 Test equipment LCR、万用表
LCR, Multimeter 4.2测试环境
4.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 5.测试内容
5. Test content 5.1外观部分
5.1 Appearance 5.1.1尺寸测量
5.1.1 Dimensional measurements 1）测试方法
1) Test Methods 使用游标卡尺测量热敏电阻的外形尺寸；
Measure the external dimensions of the thermistor using vernier calipers; 2）判定标准
2) Judgment Criteria 所测尺寸在图纸所示精度范围内；
The measured dimensions are within the range of accuracy shown on the drawing; 5.2性能部分
5.2 Performance component 5.2.1额定零功率电阻
5.2.1 Rated Zero Power Resistors 1）测试方法
1) Test Methods A.用LCR或者万用表设置为欧姆档；，
A. Using an LCR or multimeter set to ohms;, the B.连接热敏电阻两个引脚；
B. Connect the two pins of the thermistor; C.记录LCR或者万用表所示阻值，测试时间尽可能短。
C. Record the resistance value shown on the LCR or multimeter, and test for as short a time as possible. 5.2.2动作时间
5.2.2 Action time 1）测试方法
1) Test Methods A.串联直流稳压电源、热敏电阻和电子负载；
A. Series DC regulated power supply, thermistor and electronic load; B.设置直流稳压电源和电子负载，使电路电流为热敏电阻动作电流，使用示波器连接热敏电阻两端测量热敏电阻的电压；
B. Set up a DC regulated power supply and an electronic load so that the circuit current is the thermistor action current, and use an oscilloscope to connect the thermistor terminals to measure the thermistor voltage; C.通电，记录热敏电阻电压变化曲线；
C. Turn on the power and record the thermistor voltage change curve; D.从曲线上读出电压变化时间即为动作时间
D. Read the time of voltage change from the curve as the action time 6.详细测试项目见下表,环保、可靠性试验报告由供应商提供。
6. Detailed test items are listed in the table below,Environmental protection, reliability test report provided by the supplier. 正温度系数热敏电阻(PTC)
Positive Temperature Coefficient Thermistors (PTC) 测试项目
Test items | 测试条件(按规格书)
Test conditions (as per specification) | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 额定零功率电阻
Rated Zero Power Resistance | 25℃时的电阻值
Resistance at 25℃ | | | | | | | | 居里温度 (TC)
Curie Temperature (TC) | 2倍额定零功率电阻时的温度
Temperature at 2 times rated zero power resistance | | | | | | | | 不动作电流
Non-operation current | 见SPEC
See SPEC | | | | | | | | 最新动作电流
Latest operating current | 见SPEC | | | | | | | | 动作时间
movement time | 见SPEC | | | | | | | 插件物料机械性能
Mechanical properties of insert materials | 引脚拉力测试
Pin Pull Test | | | | | | | | 贴片物料机械性能
Mechanical Properties of Patch Materials | 弯曲测试
Bending test | | | | | | | | | 端头粘合强度测试
End bond strength test | | | | | | | | 外观
exterior condition | 丝印标识
silkscreen marking | | | | | | | | | 其它(如表面污渍、丕锋、丝印不清晰等)
Others (e.g. surface stains, sharp edges, unclear silkscreen, etc.) | | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | | 供应商提供测试报告。
Vendors provide test reports. | 工作温度范围
Operating Temperature Range | 见规格书
See specifications | | | | | | | | 尺寸
sizes | 长/宽/高/间距
Length/width/height/spacing | | | | | | | | | 耐焊性(回流/手工焊)
Solder resistance (reflow/hand soldering) | | | | | 可焊性
solderability | | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | | | 温度循环试验
Temperature cycling test | | | 供应商提供测试报告。
Vendors provide test reports. |
负温度系数热敏电阻(NTC)
Negative Temperature Coefficient Thermistors (NTC) 测试项目
Test items | 测试条件(按规格书)
Test conditions (as per specification) | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 额定零功率电阻
Rated Zero Power Resistance | 25℃时的电阻值
Resistance value at 25°C | | | | | | | | B值
B-value | 见SPEC | | | | | | | 插件物料机械性能
Mechanical properties of insert materials | 引脚拉力测试
Pin Pull Test | | | | | | | | 贴片物料机械性能
Mechanical Properties of Patch Materials | 弯曲测试
Bending test | | | | | | | | | 端头粘合强度测试
End bond strength test | | | | | | | | 外观
exterior condition | 丝印标识
silkscreen marking | | | | | | | | | 其它(如表面污渍、丕锋、丝印不清晰等)
Others (e.g. surface stains, sharp edges, unclear silkscreen, etc.) | | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | | 供应商提供测试报告。
Vendors provide test reports. | 工作温度范围
Operating Temperature Range | 见规格书
See specifications | | | | | | | | 尺寸
sizes | 长/宽/高/间距
Length/width/height/spacing | | | | | | | | | 耐焊性(回流/手工焊)
Solder resistance (reflow/hand soldering) | | | | | 可焊性
solderability | | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | | | 温度循环试验
Temperature cycling test | | | 供应商提供测试报告。
Vendors provide test reports. |
三十三、气体放电管
XXXIII. Gas Discharge Tubes 1.测试目的
1. Purpose of the test 保证气体放电管性能与产品需求一致；
Ensure that gas discharge tube performance is consistent with product requirements; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的气体放电管；
Suitable for gas discharge tubes used in all products from company to company; 3.相关标准
3. Relevant standards 无 4.测试设备和测试环境
4. Test equipment and test environment 4.1测试设备
4.1 Test equipment 4.2测试环境
4.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 5.测试内容
5. Test content 5.1外观部分
5.1 Appearance 5.1.1尺寸测量
5.1.1 Dimensional measurements 1）测试方法
1) Test Methods 使用游标卡尺测量气体放电管的外形尺寸；
Measure the external dimensions of the gas discharge tube using vernier calipers; 2）判定标准
2) Judgment Criteria 所测尺寸在图纸所示精度范围内；
The measured dimensions are within the range of accuracy shown on the drawing; 5.1.2外观检查
5.1.2 Visual inspection 1）测试方法
1) Test Methods 目检
visual inspection 2）判定标准
2) Judgment Criteria 外形整洁，无污染、腐蚀和其他多余物，封装无破损、裂纹、伤痕。
The shape is neat and clean, free of pollution, corrosion and other excesses, and the package is free of damage, cracks and scars. 5.2性能部分
5.2 Performance component 5.2.1雷击测试
5.2.1 Lightning strike test 1）测试方法
1) Test Methods A.测试信号
A. Test signals a.交直流电源端口，短距离信号电路/线路端口，采用1.2/50us（8/20us）组合波；
a. AC and DC power ports, short distance signaling circuits/line ports with 1.2/50us (8/20us) combination waveforms; b.电信端口，长距离信号电路/线路端口，采用10/700us波形。
b. Telecommunications port, long distance signaling circuit/line port with 10/700us waveform. B.测试电压
B. Test Voltage 等级
hierarchy | 开路试验电压（KV）
Open circuit test voltage (KV) | 1 | 0.5 | 2 | 1 | 3 | 2 | 4 | 4 | X | 客户要求
client request |
C.源阻抗
C. Source Impedance 低压电网
low voltage network | 2欧姆
2 ohms | 低压电网对地
Low voltage grid to ground | 12欧姆
12 ohms | 其他线路对地
Other lines to ground | 42欧姆
42 ohms |
6.详细测试项目见下表，部分电气参数、环保、环境可靠性试验供应商提供测试报告。
6. Detailed test items are listed in the table below,Part of the electrical parameters, environmental protection, environmental reliability test suppliers to provide test reports. 测试项目
Test items | 测试条件(按规格书)
Test conditions (as per specification) | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | DC飞弧电压
DC Flying Arc Voltage | 电流=
Current = | | | | | | | | 脉冲飞弧电压
pulsed flying arc voltage (PFAV) | 8/20μs；IPP= | | 供应商提供测试报告
Provision of test reports by vendors | | 雷击测试
Lightning test | 8/20μs; | | | | | 10/700μs; | | | | 绝缘阻抗
Insulation impedance | | | | | | | | | 电容量
electric capacity | 1KHz, | | | | | | | 插件物料机械性能
Mechanical properties of insert materials | 引脚拉力测试
Pin Pull Test | | | | | | | | 贴片物料机械性能
Mechanical Properties of Patch Materials | 弯曲测试
Bending test | | | | | | | | | 端头粘合强度测试
End bond strength test | | | | | | | | 外观
exterior condition | 丝印标识
silkscreen marking | | | | | | | | | 其它(如表面污渍、丕锋、丝印不清晰等)
Others (e.g. surface stains, sharp edges, unclear silkscreen, etc.) | | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | | 供应商提供测试报告
Provision of test reports by vendors | 工作温度范围
Operating Temperature Range | 见规格书
See specifications | | | | | | | | 尺寸
sizes | 长/宽/高/间距
Length/width/height/spacing | | | | | | | | | 耐焊性(回流/手工焊)
Solder resistance (reflow/hand soldering) | | | | | 可焊性
solderability | | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | | | 冷热温度冲击
thermal shock | | | 供应商提供测试报告
Provision of test reports by vendors |
三十四、光模块/bosa测试规范
Thirty-four, Optical Module/bosa test specification 1.测试目的
1. Purpose of the test 保证光模块/bosa性能与产品需求一致；
Guarantee that the optical module/bosaperformance is in line with the product requirements; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的光模块；
Applies to all optical modules used in the company to all products; 3.相关标准
3. Relevant standards 无 4.测试设备和测试环境
4. Test equipment and test environment 4.1测试设备
4.1 Test equipment 测试环境
test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 5.测试内容
5. Test content 5.1外观部分
5.1 Appearance 5.1.1尺寸测量
5.1.1 Dimensional measurements 1）测试方法
1) Test Methods 使用游标卡尺测量气体光模块或BOSA的外形尺寸；
Measure the external dimensions of the gasoptical module or BOSAusing vernier calipers;< /span>. /span> 2）判定标准
2) Judgment Criteria 所测尺寸在图纸所示精度范围内；
The measured dimensions are within the range of accuracy shown on the drawing; 5.1.2外观检查
5.1.2 Visual inspection 1）测试方法
1) Test Methods 目检
visual inspection 2）判定标准
2) Judgment Criteria 外形整洁，无污染、腐蚀和其他多余物，封装无破损、裂纹、伤痕。
The shape is neat and clean, free of pollution, corrosion and other excesses, and the package is free of breakage, cracks and scars. 5.2性能部分
5.2 Performance component 5.2.1注册到OLT
5.2.1 Registering to the OLT 1）测试方法
1) Test Methods 将光模块焊到PCBA上，通过光纤与OLT相连，未注册到OLT时，红灯闪烁，注册OK，绿灯闪烁。
Solder the optical module to the PCBA and connect it to the OLT through the optical fiber, when it is not registered to the OLT, the red light blinks, when it is registered OK, the green light blinks. 5.2.2长发光测试
5.2.2 Long Luminescence Test 1）测试方法
1) Test Methods A.光功率计通过光纤连接到PON口；
A. The optical power meter is connected to the PON port through a fiber; B.telnet进入PCBA串口模式，在串口中输入命令：
B.telnet into PCBA serial mode and enter commands in the serial port: C.fhcomm"fhsetlaser;1"，使PON长发光，读取光功率计读数。
C.fhcomm "fhsetlaser;1" to make the PON glow long and read the optical power meter reading. 5.2.3漏光测试
5.2.3 Light leakage test 1）测试方法
1) Test Methods 用光功率计与设备PON口相连，观察设备在启动过程中是否有自动发光现象，如果有自动发光现象则不正常，光功率计在测试过程中，读数始终能够为“LOW”。
Use the optical power meter to connect with the equipment PONport, observe whether there is automatic light phenomenon during the startup of the equipment, if there is automatic light phenomenon is abnormal, optical power meter in the test process, the reading can always be "LOW". The optical power meter always reads "LOW" during the test. The power supply is not available on the PC. 5.2.4光模块信息查询
5.2.4 Optical Module Information Query A.在串口或者telnet下，执行下面的命令：192@:~#i2coptical，会有如下打印，分为五个内容用&号分隔开，
A. Under the serial port or telnet, execute the following command: 192@:~#i2coptical, there will be the following printout, divided into five contents separated by & sign. -40.000000&-40.000000&3.331400&49.343750&0.000000& B.其中每个变量和他的合法范围如下：
B. where each variable and his legal range are as follows: 第一个为发射光功率，正常范围：0~5dbm
The first one is the emitted optical power, normal range:0~5dbm 第二个为接受光功率，正常范围：-8（饱和光功率）~-28dbm（接受灵敏度指标）
The second is the accepted optical power, normal range: -8 (saturated optical power) ~ -28dbm (accepted sensitivity index) 第三个为供电电压，正常范围：3.14～3.46V
The third one is the power supply voltage, the normal range:3.14～3.46V< 第四个为工作温度，正常范围：<=60摄氏度
The fourth is the operating temperature, normal range:<=60degrees Celsius 第五个为偏置电流，正常范围：<=20mA
The fifth one is bias current, normal range:<=20mA 5.2.5打流测试
5.2.5 Streaming test A.注册到OLT
A. Registration to OLT B.使用配置好的软件进行打流测试
B. Streaming test using configured software 5.2.6无线吞吐量测试
5.2.6 Wireless Throughput Testing A.使用IxChariot/Endpoint，配置测试环境；
A. Configure the test environment using IxChariot/Endpoint; B.通过串口命令使光模块长发光；
B. Make the optical module glow long through serial commands; C.进入192.168.1.1页面，设置WLAN参数：带宽：20MHz，信道5，使用IxChariot模板Throughput测量吞吐量，吞吐量要求70Mbps以上。测试完成后切换为信道7，再次测试；
C. Go to 192.168.1.1 page, set WLAN parameters: bandwidth: 20MHz, channel 5, use IxChariotTemplate Throughput measures the throughput, which is required to be 70Mbps or more. After the test is completed switch to channel 7 and test again; D.变更为带宽为40MHz，分别测试信道3、6、7的吞吐量，吞吐量要求要求140Mbps以上。
D. Change to a bandwidth of 40MHz and test the throughput of channels 3, 6, and 7 respectively, with throughput requirements requiring more than 140Mbps. 5.3功能测试
5.3 Functional Testing 5.3.1产品功能测试
5.3.1 Product Functionality Testing A.注册到OLT；
A. Register to OLT; B.按照《产测软件说明》测试产品各项功能，测试过程中光模块不掉注册；
B. Test the functions of the product in accordance with the "Production Test Software Instructions", and do not drop the registration of the optical module during the test; C.注册到OLT；
C. Register to the OLT; 5.4上、下行老化测试
5.4 Uplink and downlink aging tests A.注册到OLT;
A. Registration to OLT. B.连接并设置好光模块和LAN口，将PCBA放置于温湿度箱，温度设置为50度，开始跑包，要求12小时不丢包。
B. Connect and set up the optical module and LAN port, place the PCBA in a temperature and humidity box with the temperature set to 50 degrees, and start running packets, requiring 12 hours without packet loss. C.串口线连接测试板和电脑串口，通过串口命令读取光模块工作温度。
C. Serial cable connects the test board and computer serial port to read the working temperature of the optical module through serial commands. 6. 详细测试项目见下表。
6. Detailed test items are shown in the table below. 测试项目
Test items | 检验方法：自检、核对厂家规格书、核对厂家提供的测试报告
Inspection methods: self-inspection, check the manufacturer's specifications, check the test report provided by the manufacturer | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | Reverse Voltage (LD) | 核对厂家规格书是否满足要求(Y/N)
Check that the manufacturer's specifications meet the requirements (Y/N) | | | | | | | | Forward Current (LD) | 核对厂家规格书是否满足要求(Y/N)
Check that the manufacturer's specifications meet the requirements (Y/N) | | | | | | | | Reverse Voltage (MPD) | 核对厂家规格书是否满足要求(Y/N)
Check that the manufacturer's specifications meet the requirements (Y/N) | | | | | | | | Forward Current (MPD) | 核对厂家规格书是否满足要求(Y/N)
Check that the manufacturer's specifications meet the requirements (Y/N) | | | | | | | | TIA Supply Voltage | 核对厂家规格书是否满足要求(Y/N)
Check that the manufacturer's specifications meet the requirements (Y/N) | | | | | | | | Sensitivity | 核对厂家规格书是否满足要求(Y/N)
Check that the manufacturer's specifications meet the requirements (Y/N) | | | | | | | | Peak Wavelength | 核对厂家规格书是否满足要求(Y/N)
Check that the manufacturer's specifications meet the requirements (Y/N) | | | | | | | | Optical Wavelength | 核对厂家规格书是否满足要求(Y/N)
Check that the manufacturer's specifications meet the requirements (Y/N) | | | | | | | | Optical Crosstalk | 核对厂家规格书是否满足要求(Y/N)
Check that the manufacturer's specifications meet the requirements (Y/N) | | | | | | | 外观
exterior condition | 丝印标识
silkscreen marking | 自测目测(Y/N)
Self-assessment visual inspection (Y/N) | | | | | | | | 表面是否有破损、污渍、引脚是否氧化等不良
Whether the surface is broken, stains, pins are oxidized and other defects | 自测目测(Y/N)
Self-assessment visual inspection (Y/N) | | | | | | | 环保要求
environmental requirement | ROHS/REACH | 核对厂家环保报告是否满足要求(Y/N)
Check whether the manufacturer's environmental report meets the requirements (Y/N) | | | | | | | 尺寸
sizes | 本体尺寸/光纤尺寸
Body Size/Fiber Size | 自测目测(Y/N)
Self-assessment visual inspection (Y/N) | | | | | | | 环境可靠性试验
Environmental Reliability Test | 可焊性
solderability | 核对厂家提供的可靠性试验报告(Y/N)
Check the reliability test report provided by the manufacturer (Y/N) | | | | 耐焊性(回流/手工焊)
Solder resistance (reflow/hand soldering) | 核对厂家提供的可靠性试验报告(Y/N)
Check the reliability test report provided by the manufacturer (Y/N) | | | | 低温工作
low temperature operation | 核对厂家提供的可靠性试验报告(Y/N)
Check the reliability test report provided by the manufacturer (Y/N) | | | | 高温工作
high temperature work | 核对厂家提供的可靠性试验报告(Y/N)
Check the reliability test report provided by the manufacturer (Y/N) | | | | 交变湿热
alternating humidity and heat | 核对厂家提供的可靠性试验报告(Y/N)
Check the reliability test report provided by the manufacturer (Y/N) | | |
三十五、法兰盘测试规范 测试目的
test purpose 保证法兰盘相关参数与规格书所示一致；
Ensure that flange related parameters are consistent with those shown in the specification; 适用范围
Scope of application 适用于公司到所有产品上使用的法兰盘；
Suitable for company to all products used on the flange; 测试设备和测试环境
Test equipment and test environment 测试设备
test equipment 游标卡尺，插拔力计，高低试验箱
Vernier calipers, insertion and extraction force gauges, high and low test chambers 测试环境
test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 测试内容
Test content 外观部分
Appearance 外观检验
Appearance Inspection 测试方法
Test Methods 目检法兰盘外观
Visual inspection of flange appearance 判定标准
Criteria for determination 表面清洁、无划伤、裂痕、断裂
Clean surface, no scratches, cracks, breaks 尺寸测量
Size Measurement 测试方法
Test Methods 使用游标卡尺测量法兰盘规格书所示的外形尺寸；
Use vernier calipers to measure the outside dimensions shown in the flange specification; 判定标准
Criteria for determination 所测尺寸在规格书所示精度范围内；
The measured dimensions are within the accuracy range shown in the specification; 可靠性部分
Reliability section 插拔力
insertion and extraction force 测试方法：
Test Methods: 将试验整套连接器元件定位于固定夹具中，在插头上施加力使插头拔出适配器，测量其所需的力；
Measure the force required to pull the plug out of the adapter by positioning the test set of connector elements in a stationary fixture and applying a force on the plug to pull the plug out of the adapter; 测试另外一头的插拔力
Test the plugging and unplugging force of the other end 判定标准
Criteria for determination <19.6N 锁紧机构抗拉强度试验
Locking mechanism tensile strength test 测试方法
Test Methods 使用法兰盘连接光功率计及OLT，记录光功率计读数；
Use the flange to connect the optical power meter to the OLT and record the optical power meter reading; 插入带砝码的光线插头，砝码重7kg，砝码距离法兰盘22-28cm，轻放砝码，使其自然下垂，持续10min；
Insert the light plug with weights, the weights weigh 7kg, the weights are 22-28cm away from the flange, gently place the weights so that they naturally droop for 10min; 10min后拔出光纤插头，使用法兰盘连接光功率计及OLT，记录光功率计读数；
10minUnplug the optical fiber, use the flange to connect the optical power meter and the OLT, and record the optical power meter readings; 判定标准
Criteria for determination 不得有机械损伤，如变形、龟裂、松弛等现象；
There shall be no mechanical damage, such as deformation, cracking, or slackening; 光功率计读数变化量≤0.20；
Optical power meter reading variation ≤ 0.20; 机械耐久性测试
Mechanical durability testing 测试方法
Test Methods 使用法兰盘连接光功率计及OLT，记录光功率计读数；
Use the flange to connect the optical power meter to the OLT and record the optical power meter reading; 使用光纤插头在法兰盘两端各插拔500次；
Use fiber optic plugs to plug and unplug 500 times at each end of the flange; 插拔完成后，使用法兰盘连接光功率计及OLT，记录光功率计读数；
Once plugging is complete, use the flange to connect the optical power meter and OLT and record the optical power meter reading; 判定标准
Criteria for determination 不得有机械损伤，如变形、龟裂、松弛等现象；
There shall be no mechanical damage, such as deformation, cracking, or slackening; 光功率计读数变化量≤0.20；
Optical power meter reading variation ≤ 0.20; 温度循环实验
Temperature cycling test 测试方法
Test Methods 使用法兰盘连接光功率计及OLT，记录光功率计读数；
Use the flange to connect the optical power meter to the OLT and record the optical power meter reading; 低温-10°，高温60°，两个极值各停留30min，温度变化1°/min，循环5次；
Low temperature -10°, high temperature 60°, 30 min stay at each of the two extremes, temperature change 1°/min, 5 cycles; 试验完成后，在室温静置2小时后，使用测试后的法兰盘连接光功率计及OLT，记录光功率计读数；
After the test was completed and left to stand at room temperature for 2 hours, the optical power meter and OLT were connected using the tested flange and the optical power meter readings were recorded; 判定标准
Criteria for determination 不得有机械损伤，如变形、龟裂、松弛等现象；
There shall be no mechanical damage, such as deformation, cracking, or slackening; 光功率计读数变化量≤0.18；
Optical power meter reading variation ≤ 0.18; 低温实验
low-temperature experiments 测试方法
Test Methods 使用法兰盘连接光功率计及OLT，记录光功率计读数；
Use the flange to connect the optical power meter to the OLT and record the optical power meter reading; 低温-25°，温度变化1°/min，持续96小时；
Low temperature -25° with a temperature change of 1°/min for 96 hours; 试验完成后，在室温静置2小时后，使用测试后的法兰盘连接光功率计及OLT，记录光功率计读数；
After the test was completed and left to stand at room temperature for 2 hours, the optical power meter and OLT were connected using the tested flange and the optical power meter readings were recorded; 判定标准
Criteria for determination 不得有机械损伤，如变形、龟裂、松弛等现象；
There shall be no mechanical damage, such as deformation, cracking, or slackening; 光功率计读数变化量≤0.18；
Optical power meter reading variation ≤ 0.18; 高温实验
High-temperature experiments 测试方法
Test Methods 使用法兰盘连接光功率计及OLT，记录光功率计读数；
Use the flange to connect the optical power meter to the OLT and record the optical power meter reading; 高温70°，温度变化1°/min，持续96小时；
High temperature 70°, temperature change 1°/min for 96 hours; 试验完成后，在室温静置2小时后，使用测试后的法兰盘连接光功率计及OLT，记录光功率计读数；
After the test was completed and left to stand at room temperature for 2 hours, the optical power meter and OLT were connected using the tested flange and the optical power meter readings were recorded; 判定标准
Criteria for determination 不得有机械损伤，如变形、龟裂、松弛等现象；
There shall be no mechanical damage, such as deformation, cracking, or slackening; 光功率计读数变化量≤0.18；
Optical power meter reading variation ≤ 0.18; 三十六、易碎、易变形、易损坏物料物料包装要求：
Thirty-six, fragile, easily deformed, easily damaged materials material packaging requirements: 1.每1PCS物料必须要有单独包装袋或珍珠包装。
1. Each 1PCS material must be individually bagged or pearl packed. 2.包装箱内层与层直接必须有10mm厚度以上的海绵垫隔开，横向相邻两PCS物料直接需要用2mm以上的海绵垫隔开或保持相应的空间距离。
2. Packing box layer and layer directly must have more than 10mm thickness of the sponge cushion to separate, horizontal neighboring two PCS materials directly need to use more than 2mm sponge cushion to separate or maintain the corresponding space distance. 3.包装装箱底部及顶部必须放置10mm厚度以上的海绵垫。
3. The bottom and top of the packing box must be placed on a sponge pad with a thickness of 10mm or more. 三十七、敏感元件包装要求
XXXVII. Packaging requirements for sensitive components 物料标签信息说明，外箱、最小包装上均需要粘贴物料标签；
Material labeling information explains that material labels are required to be affixed to the outer box and minimum packaging; 有湿敏管控的元器件要有湿敏标签，标示卡。
Components with moisture control should have moisture-sensitive labels, labeling cards. 静电敏感器件必须要防静电包装材料真空包装。
Static sensitive devices must be vacuum packed in anti-static packaging materials. 三十八、PCB测试规范
Thirty-eight, PCB test specification 1.测试目的
1. Purpose of the test 保证PCB性能与产品需求一致；
Ensure PCB performance is consistent with product requirements; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的PCB；
Suitable for company to all products used on the PCB; 相关标准
Relevant standards 无 4.1外观检测
4.1 Appearance Inspection 目测 表面无脏污、丝印标识正确无误、焊盘无残缺、通孔、表面处理工艺等符合规格书要求。
Visual inspection The surface is not dirty, the silkscreen marking is correct, the pads are not mutilated, the through holes, the surface treatment process, etc. are in accordance with the requirements of the specifications. 4.2尺寸检测
4.2 Dimensional Inspection 使用卡尺、针规、二次元等测量工具，检测 长/宽/高、板材厚度、铜皮厚度、孔径等尺寸，必须符合
Use measuring tools such as calipers, needle gauges, and secondary elements to check the length/width/height, sheet thickness, copper thickness, hole diameter, and other dimensions, which must be in accordance with the following 规格书要求。
Specification requirements. 4.3工艺检测
4.3 Process testing 4.3.1阻抗测试：符合规格书或产品要求。
4.3.1 Impedance test: Conform to specifications or product requirements. 4.3.2阻燃测试：符合94V-0材质要求
4.3.2 Flame-retardant test: meets 94V-0 material requirements. 4.3.3 3M胶纸测试：铜皮/焊盘无脱落、开裂等不良。
4.3.3 3M adhesive paper test: copper skin / pads without peeling, cracking and other bad. 4.4 PCBA、成品检测
4.4 PCBA, finished product inspection 4.4.1 WIFI硬件指标测试：符合产品要求。
4.4.1 WIFI hardware index test: meet the product requirements. 4.4.2 RE试验：按照CE或CCC标准测试RE，满足EN55032 CLASSB裕量4dB。
4.4.2 RE test: Test RE in accordance with CE or CCC standards to meet EN55032 CLASSB margin of 4dB. 4.4.3低温工作
4.4.3 Cryogenic work 1) 试验前，要求待测样品外观、机械性能、电气性能等各项指标性能正常；
1) Before the test, the samples to be tested shall be required to have normal performance in terms of appearance, mechanical properties, electrical properties and other indicators; 2) 将处于室温的试验样品（含电源适配器，是否含电池根据实际情况确定），分别与外设相连，
2) Connect the test specimen at room temperature (with power adapter, with or without batteries according to the actual situation) to the peripheral device. 并运行功能检测软件；
and run the function testing software; 3) 按正常位置或其他规定放入试验箱内。此时，试验箱的温度也为室温；
3) Place in the test chamber in the normal position or as otherwise specified. At this time, the temperature of the test chamber is also room temperature; 4) 产品断电，试验箱以1℃/min降温到-10℃；
4) The product is powered off and the test chamber cools down to -10°C at 1°C/min; 5) 在-10℃温度下保持1小时，常压220V上下电测试5次，确认单板能否正常启动；
5) Keep it under the temperature of -10℃ for 1 hour, and test it under normal voltage 220V for 5 times to confirm whether the veneer can start normally; 6) 常压供电业务测试16小时，记录电性能测试数据；
6) Test the atmospheric pressure power supply operation for 16 hours and record the electrical performance test data; 7） 调压到240V，上下电测试5次，确认单板能否正常启动；
7) Regulate the voltage to 240V, up and down the power test 5 times, to confirm that the single board can start normally; 8） 再进行业务测试4小时，记录电性能测试数据；
8) Conduct the operational test for another 4 hours and record the electrical performance test data; 9） 调压到100V，上下电测试5次，确认单板能否正常启动；
9) Regulate the voltage to 100V, up and down the power test 5 times, to confirm that the single board can start normally; 10） 再进行业务测试4小时，记录电性能测试数据；
10) Conduct the operational test for another 4 hours and record the electrical performance test data; 11） 调压到220V，环境箱以1℃/min上升到25C，恢复1小时，进行最终检测。
11) Regulate the voltage to 220V, the environmental chamber rises to 25C at 1°C/min, recover for 1 hour, and perform the final test. 结果判定：实验过程业务正常，试验后样品外观、机械性能、电气性能和RF性能等各项性能正常
Judgment of results: the experimental process business is normal, after the test samples appearance, mechanical properties, electrical properties and RF performance and other properties are normal. 4.4.4高温工作
4.4.4 Hot work 1) 试验前，在常温下进行外观、机械性能、电气性能等各项性能检测，并记录测试数据。
1) Before the test, carry out the appearance, mechanical properties, electrical properties and other performance tests at room temperature, and record the test data. 2) 将处于室温的试验样品上电，运行业务。（搭建测试环境时，尽量将电源适配器放置在箱体外边）
2) Power up the test specimen at room temperature and run the operation. (When setting up the test environment, try to place the power adapter on the outside of the box) 3) 在1h内升温到试验温度TH并保持稳定后，湿度升到试验湿度D，保持tk小时，试验过程中进行2
3) After warming up to the test temperature TH within 1h and keeping it stable, humidity is increased to the test humidity D and kept for tk hours, during the test, the line2 次性能指标检测。（第72小时检查一次，168小时检查一次）。
Sub-performance index test. (One inspection at the 72nd hour and one inspection at the 168th hour). 4) 在1h内先将湿度降到50%RH，后将温度降到25℃，恢复tc小时。
4) Reduce the humidity to 50% RH followed by the temperature to 25°C within 1h and recover for tc hours. 5) 进行最后检测
5) Conducting final testing 判定结果：试验过程中和测试后样品外观、机械性能、电气性能和RF性能等各项性能正常。
Judgment results: the samples during the test and after the test appearance, mechanical properties, electrical properties and RF properties and other properties are normal. 4.5小批量验证
4.5 Small batch verification 在板测试通过后由工厂安排进行200pcs小批量生产验证，并提供验证报告。
After passing the board test, the factory will arrange 200pcs small batch production verificationand provide the verification report. 5.详细测试项目见下表：
5.Detailed test items are shown in the following table: 测试项目
Test items | 检验方法：自检、核对厂家规格书、核对厂家提供的测试报告
Inspection methods: self-inspection, check the manufacturer's specifications, check the test report provided by the manufacturer | 规格要求(见SPEC)
Specifications (see SPEC) | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 工艺测试
process testing | 基材厚度MATERIAL 过THK
Substrate thickness MATERIAL over THK | 自测目测
self-assessment by visual inspection | | | | | | | | 表面处理（Surface Process）
Surface Process | 自测目测
self-assessment by visual inspection | | | | | | | | 板厚THICKNESS
Plate thickness THICKNESS | 自测目测
self-assessment by visual inspection | | | | | | | | 线宽 LINE WIDTH
LINE WIDTH | 核对厂家提供的测试报告
Check the test report provided by the manufacturer | | | | | | | | 线距 SPACING
Line Spacing SPACING | 核对厂家提供的测试报告
Check the test report provided by the manufacturer | | | | | | | | 翘曲 WARP AND TWIST
WARP AND TWIST | 核对厂家提供的测试报告
Check the test report provided by the manufacturer | | | | | | | | UL 标记 UL Mark
UL Mark UL Mark | 自测目测
self-assessment by visual inspection | | | | | | | | 阻抗测试
Impedance testing | 核对厂家提供的测试报告
Check the test report provided by the manufacturer | | | | 阻燃测试
Flame retardant test | 自测目测
self-assessment by visual inspection | | 基材厚度MATERIAL 过THK
Substrate thickness MATERIAL over THK | | 3M胶纸测试
3M adhesive paper test | 自测目测
self-assessment by visual inspection | | | 外观
exterior condition | 丝印标识
silkscreen marking | 自测目测
self-assessment by visual inspection | | | | | | | | 表面是否有破损、污渍、焊盘是否氧化等不良
Whether the surface is broken, stained, oxidized pads and other defects | 自测目测
self-assessment by visual inspection | | | | | | | 环保要求
environmental requirement | ROHS/REACH | 核对厂家环保报告
Check the manufacturer's environmental report | | | | | | | 尺寸
sizes | 外形尺寸
Overall Dimension | 自测目测
self-assessment by visual inspection | | | | | | | | 孔径 HOLE SIZE
HOLE SIZE | 自测目测
self-assessment by visual inspection | | | | | | | | 铜厚 Cu THICKNESS
Cu THICKNESS | 自测目测
self-assessment by visual inspection | | | | | | | 环境试验
Environmental testing | 低温存储
Low Temperature Storage | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | | | 高温存储
High temperature storage | 核对厂家提供的可靠性试验报告
Check the reliability test report provided by the manufacturer | | |
三十九、DC-DC测试规范
Thirty-nine, DC-DC test specification 1.测试目的
1. Purpose of the test 保证DC-DC相关参数与产品需求一致；
GuaranteeDC-DCthat the relevant parameters are consistent with the product requirements; 2.适用范围
2. Scope of application 适用于公司到所有产品上使用的DC-DC；
Applicable to all products used by the companyDC-DC; 3.测试设备和测试环境
3. Test equipment and test environment 3.1测试设备
3.1 Test equipment 直流电源，DEMO板，电子负载，游标卡尺，示波器、离子风机、静电手环、接地线
DC power supply, DEMO board, electronic load, vernier calipers, oscilloscopes, ion fans, static bracelets, grounding wires 3.2测试环境
3.2 Test environment 温度：20±15℃
Temperature:20±15℃ 湿度：65±20%RH
Humidity:65±20%RH 大气压：86-106kPa
Atmospheric pressure:86-106kPa 4.测试内容
4. Test content 4.1外观部分
4.1 Appearance 4.1.1尺寸测量
4.1.1 Dimensional measurements 1）测试方法
1) Test Methods 使用游标卡尺测试DC-DC器件外形尺寸,引脚间距等；
Use vernier calipers to test DC-DC device form factor and pin spacing; 2）判定标准
2) Judgment Criteria 所测尺寸在图纸所示精度范围内；
The measured dimensions are within the range of accuracy shown on the drawing; 4.1.2丝印检验
4.1.2 Screen Printing Inspection 1）测试方法
1) Test Methods 目检；
Visual inspection; 2）判定标准
2) Judgment Criteria 丝印与规格书所述一致；
Silkscreen is as described in the specifications; 4.2电性能部分
4.2 Electrical properties section 4.2.1线性调整率
4.2.1 Linear adjustment ratio 1）测试方法
1) Test Methods A.连接直流电源、DEMO板和电子负载；
A. Connect the DC power supply, DEMO board and electronic load; B.按照规格书所示输入电压范围设置直流电源；
B. Set the DC power supply according to the input voltage range shown in the specification; C.按照规格书所示最大输出电流和功率，设置电子负载，使输出电流保持在最大输出电流值；
C. Set the electronic load so that the output current is maintained at the maximum output current valuein accordance with the maximum output current and power shown in the specifications; D.测量最大、最小输入电压时，电子负载上的电压；
D. Measure the voltage across the electronic load at maximum and minimum input voltages; 2）判定标准
2) Judgment Criteria 测试得到的电压与额定电压之差在规格书所示范围内；
The difference between the voltage obtained from the test and the rated voltage is within the range shown in the specification; 4.2.2静态电流测试
4.2.2 Quiescent Current Test 1）测试方法
1) Test Methods A.连接直流电源、DEMO板和电子负载；
A. Connect the DC power supply, DEMO board and electronic load; B.按照公司产品所用的电压给DEMO板供电；
B. Power the DEMO board according to the voltage used by the company's products; C.电子负载设置满载，记录电子负载所示电流值；
C. The electronic load is set to full load and the current values shown for the electronic load are recorded; D.电子负载设置空载，记录电子负载所示电流值；
D. The electronic load is set to no load and the current values shown for the electronic load are recorded; 2）判定方法
2) Methods of Determination 所得的电流值在规格书所示范围内；
The resulting current values are within the range shown in the specification; 4.3输出特性：
4.3 Output Characteristics: 4.3.1负载调整率测试
4.3.1 Load Adjustment Ratio Test 1）测试方法
1) Test Methods A.连接直流电源、DEMO板和电子负载；
A. Connect the DC power supply, DEMO board and electronic load; B.按照公司产品所用的电压给DEMO板供电；
B. Power the DEMO board according to the voltage used by the company's products; C.按照规格书所示最大、最小电流设置电子负载，记录电子负载所示电压值；
C. Set the electronic load at the maximum and minimum currents shown in the specifications and record the voltage values shown for the electronic load; 2）判定方法
2) Methods of Determination 所得的电压值在规格书所示范围内；
The resulting voltage values are within the range shown in the specifications; 4.3.2最大输出电流测试（OCP）
4.3.2 Maximum output current test (OCP) 1）测试方法
1) Test Methods A.连接直流电源、DEMO板和电子负载；
A. Connect the DC power supply, DEMO board and electronic load; B.按照规格书所示额定电压给DEMO板供电；
B. Supply power to the DEMO board at the rated voltage shown in the specification; C.电子负载从空载向满载调整，调整至电子负载为0V，记录测试时最大电流值；
C. The electronic load is adjusted from no load to full load and adjusted until the electronic load is 0 V. Record the maximum current value during the test; 2）判定标准
2) Judgment Criteria 测试得到的最大电流值大于等于规格书所示最大电流值；
The maximum current value obtained from the test is greater than or equal to the maximum current value shown in the specification; 4.3.3最小工作电压测试（UVLO）
4.3.3 Minimum operating voltage test (UVLO) 1）测试方法
1) Test Methods A.连接直流电源、DEMO板和电子负载,；
A. Connect the DC power supply, DEMO board and electronic load; B.按照规格书所示最大输出电流和功率，设置电子负载，使输出电流保持在最大值；
B. Set the electronic load so that the output current is maintained at maximumat maximumin accordance with the maximum output current and power shown in the specification; C.按照规格书将直流电源输出电压调至最低工作电压，逐步降低输入电压直到输出电压为0V时，
C. Adjust the DC power supply output voltage to the lowest working voltage according to the specification, and gradually reduce the input voltage until the output voltage is 0V,. 记录直流电源上所显示的供电电压；
Records the supply voltage displayed on the DC power supply; 2）判定标准
2) Judgment Criteria 测试得到的最小电压值小于等于规格书所示最大电压值；
The minimum voltage value obtained from the test is less than or equal to the maximum voltage value shown in the specification; 4.3.4开关频率测试（fSW）
4.3.4 Switching frequency test (fSW) 1）测试方法
1) Test Methods A.连接直流电源、DEMO板和电子负载,按照规格书所示额定电压给DEMO板供电；
A. Connect the DC power supply, the DEMO board, and the electronic loadPower the DEMO board with the rated voltage as shown in the specification; B.按照规格书所示最大输出电流和功率，设置电子负载，使输出电流保持在1A；
B. Set the electronic load to maintain the output current at 1A according to the maximum output current and power shown in the specifications; C.使用示波器测试新品SW引脚输出的开关波形的频率，记录示波器显示的频率值；
CUse an oscilloscope to test the frequency of the switching waveform output from the new productSW pin, and record the value of the frequency displayed by the oscilloscope; 2）判定标准
2) Judgment Criteria 测试得到的频率值应该符合规格书所示的频率范围；
The frequency value obtained from the test should conform to the frequency range shown in the specification; 5.详细测试项目见下表，环保报告由供应商提供。
5. Detailed test items are listed in the table below,Environmental report is provided by the supplier. 测试项目
Test items | 测试条件(按规格书)
Test conditions (as per specification) | SPEC | 测试数据1
Test Data 1 | 测试数据2
Test Data 2 | 测试数据3
Test Data 3 | 测试数据4
Test Data 4 | 测试数据5
Test Data 5 | 电气性能
Electrical Performance | 输出电压
output voltage | | | | | | | | | 线性调整率
linear rate of adjustment | | | | | | | | | 负载调整率
Load Adjustment Ratio | | | | | | | | | 静态电流
quiescent current | | | | | | | | | 最大输出电流（OCP）
Maximum Output Current (OCP) | | | | | | | | | 最小工作电压测试（UVLO）
Minimum operating voltage test (UVLO) | | | | | | | | | 开关频率测试（fSW）
Switching frequency test (fSW) | | | | | | | | 外观
exterior condition | 丝印标识
silkscreen marking | | | | | | | | | 其它(如表面污渍、丕锋、丝印不清晰等)
Others (e.g. surface stains, sharp edges, unclear silkscreen, etc.) | | | | | | | | 环保要求
environmental requirement | ROHS/REACH | | | 环保报告由供应商提供。
Environmental reports are provided by the supplier. | 封装
seal inside | 如：SOD-123(见规格书)
e.g. SOD-123 (see specifications) | | | | | | | | 尺寸
sizes | 长/宽/高
Length/Width/Height | | | | | | | | | 耐焊性(回流/手工焊)
Solder resistance (reflow/hand soldering) | | | | | 可焊性
solderability | | 锡炉245±5℃/3秒
Tin furnace 245±5℃/3 seconds | |
| 